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Maintenance – Polaris Offroad Vehicle User Manual

Page 135

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MAINTENANCE

Headlight Lamp Replacement

Magnum 2x4, Magnum 4x4, Trail Boss

1. Remove the seat.
2. Remove the plastic panel surround-

ing the upper portion of the gas tank

by first removing the gas tank cap.

3. Remove the Phillips head screws on

either side of the panel at the junc-

tion of this panel, the lower panels,

and the rear of the front fenders.

4. Remove the Phillips head screws on

either side of the rear of the upper

panel which were revealed by the re-

moval of the seat., and starter pinion

5. Remove the door on the front of the

ATV covering the radiator cap by us-

ing a stubby, flat screwdriver to dis-

engage the screw. Remove the door

and set it aside.

6. Disengage the tabs at the front of the

upper panel where they snap into

the lower panel surrounding the

headlight assembly. Also disengage

the tabs on the upper panel which

engage with the lower triangular

panels on either side of the machine.

Lift off the upper panel and set it

aside.

7. Reinstall the gas tank cap.
8. Remove the panel surrounding the

headlight by removing the Phillips

head machine screws from either

side of this panel. Also remove the

two Torx screws at the rear of this

panel.

9. Ease the panel forward and up to al-

low you to reach the socket con-

nected to the headlight lamp.

3. & 4.

6.