Polaris Offroad Vehicle - Manual (Page 138)

128
MAINTENANCE
Headlight Housing Replacement
1. Remove Phillips screws from bottom of headlight pod at each front corner.
NOTE: To aid in accessing these screws, it may be helpful to turn handlebars
to left or right and use a short, stubby screwdriver. Removal of the front rack
and cover may also allow easier access.
2. Remove three Phillips screws at back of
headlight pod.
3. Lift pod cover up. Using a pliers, discon-
nect speedometer cable. Unplug indica-
tor lights from harness and remove pod
cover.
4. Unplug headlamp from wiring harness.
5. Remove O-Ring from headlight pivot
pins.
6. Pull headlight housing up to release
from locking tabs.
7. Lift adjusting knob up to remove from
locking tabs.
8. Carefully pull assembly up and out of
pod.
9. Reverse steps to install new housing
and reassemble pod.
10. Adjust headlight aim by turning adjust-
ing knob.
O-Ring
5 1/8″
(13 cm)
Distance from headlamp parting
line to end of adjustment knob stop
is 5 1/8″ (13 cm).