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3 troubleshooting, Table 4-1, basic troubleshooting – Magnum Energy ME-G Series User Manual

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2015 Sensata Technologies

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Maintenance and Troubleshooting

4.3 Troubleshooting

Use the chart below to assist in troubleshooting the ME-G Series inverter/charger.

Table 4-1, Basic Troubleshooting

Symptom

Possible Cause

Recommended Solution

No output power.

Inverter LED is OFF.

Inverter is switched OFF

Switch the inverter ON.

Battery voltage too low. The battery

voltage level has dropped below the

LBCO set-point for more than one

minute.

Check fuses/circuit-breakers and cable connections.

Check battery voltage at the inverter’s terminals. Your

batteries may need to be charged, this fault condition

will automatically clear when the battery voltage

exceeds the LBCI voltage.

The battery voltage is too high. The

inverter automatically resets and

resumes operation when the battery

voltage drops to the HBCI voltage or

lower.

This condition usually only occurs when an additional

charging source (alternator or other external charging

source) is used to charge the battery bank. Reduce/

turn off any other charger to the inverter batteries to

allow the voltage level to drop.

Over-temperature condition: The

internal temp of the inverter has

risen above acceptable limits; caused

by loads too great for the inverter to

operate continuously, or by lack of

ventilation to the inverter. When unit

has cooled, it will automatically reset

and resume operation.

Reduce the number of electrical loads that you are

operating, this will avoid a repeat over-temp shutdown

if the cause was too many loads for the ambient

conditions.

Check ventilation around the inverter, ensure cool

air is available to pass-thru the inverter (refer to the

ventilation requirements in Section 2.1.3).

AC overload condition: The

inverter has turned off because the

connected loads are larger than the

inverter’s output capacity, or the

output wires are shorted.

Reduce the AC loads connected to the inverter, or

remove all AC output wiring and restart the inverter.

Internal fault: This fault occurs when

an internal fault is detected.

To clear this fault, a power or inverter reset is

required—see Section 4.4. If this fault does not clear

or returns, the unit will need servicing.

No output power:

a) Green LED is

fl ashing

(x1/sec).

b) Green LED fl ashing

rapidly (fl utters).

a) Unit is in Search mode, which

means load is too small for Search

mode circuit detection.

a) Turn on a load greater than 5 watts to bring

inverter out of search, or turn off search with remote.

b) Unit is in reset.

b) Perform a power or inverter reset is required—

see Section 4.4. If fault continues, the unit needs

servicing.

Low output or

surge power when

inverting.

Loose or corroded battery cables.

Clean and tighten all cables.

Low batteries.

Recharge or replace batteries.

Loose AC output connections.

Tighten AC output connections.

Battery cables are the wrong length

or gauge.

Verify recommended cable lengths and gauges from

the manual. Replace cables as necessary.

Low charging rate

when connected to

AC power.

Charge rate set too low.

Adjust charge rate or SHORE settings on remote.

Low AC voltage (<90 VAC).

Check AC input wiring.

Low charging

rate when using a

generator.

Generator output is too low to power

both load and charger.

Reduce the load, increase the generator’s RPMs.

Check the SHORE settings (if remote connected).

Charger does not

charge.

Loose or corroded battery cables.

Clean and tighten battery cables.

Defective batteries.

Replace batteries.

Wrong charger settings.

Adjust the charger settings, ensure the unit is not in

charger standby.

Wrong AC input voltage.

Verify proper AC input voltage and frequency.

While charging, the

DC charge voltage is

higher or lower than

expected.

If the Battery Temperature Sensor

(BTS) is installed, the DC voltage will

increase or decrease depending on

the temperature around the BTS.

This is normal; see Section 3.5 (Battery Temperature

Sensor Operation) for more information.