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2 standby mode, 3 battery charging, Operation 3.2 standby mode – Magnum Energy ME-G Series User Manual

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2015 Sensata Technologies

Operation

3.2 Standby

Mode

The ME-G Series features an automatic transfer relay and an internal battery charger when

operating in Standby mode. Standby mode begins whenever AC power (utility or generator) is

connected to the inverter’s AC input. Once the AC voltage and frequency of the incoming AC

power is within the AC input limits, the automatic AC transfer relay is activated. This transfer

relay passes the incoming AC power through the inverter to power the AC loads on the inverter’s

output. This incoming power is also used to activate a powerful internal battery charger to keep

the battery bank charged in case of a power failure. Refer to Figure 3-2 to see the fl ow of power

from the AC input to the DC and AC output while in Standby mode.

Figure 3-2, Power Flow – Standby Mode

3.3 Battery

Charging

The ME-G Series is equipped with a PFC (Power Factor Corrected) and PI (Proportional-Integral)

multi-stage battery charger. The PFC feature controls the amount of power used to charge the

batteries to obtain a power factor as close as possible to 1 (or unity). This causes the battery

charger to look like a resistor to the line (forces the charge current wave shape to mirror the voltage

wave shape). The PI feature allows the charger voltage and current to change independently.

These two features maximize the real power available from the AC power source (i.e., utility or

generator), which translates into less power wasted and increased charging capabilities.
When an AC source is connected to the AC input, the inverter begins monitoring for acceptable

AC voltage. Once the AC voltage is accepted, the AC transfer relay closes and the Charge mode

begins. After Charge mode begins, the inverter’s battery voltage is monitored to determine the

charging stage. If the battery voltage is low (≤12.8 VDC), the charger begins bulk charging. If the

DC voltage is high (>12.8 VDC), the charger will skip the Bulk and Absorb charge stages and go

directly to Float charging. However, if the incoming AC power is lost and returns within 2 minutes

the charge mode returns to the charge stage it was in prior to losing AC input—regardless of the

battery voltage.
The multi-stage charger in the ME-G Series can use up to fi ve different charging stages to help

monitor and keep the batteries healthy. The fi ve stages include an automatic 4-stage charging

process (Figure 3-3)—Bulk, Absorb, Float, and Full Charge—and a manual Equalization (EQ)

charge stage. The automatic 4-stage charge process provides complete recharging and monitoring

of the batteries without damage due to overcharging. The EQ stage (requires a remote control to

enable) can be used to stir up stratifi ed electrolyte and to reverse any battery plate sulfation that

may have occurred—if recommended by your battery’s manufacturer.

120

VAC

AC

OUT

Neutral-Ground

Transfer Relay

AC Hot

Transfer Relay

AC HOT 1 IN

AC HOT 2 IN

INPUT

(30A)

AC NEU IN

AC GROUND

Power Transformer

FET Bridge

AC

DC

DC

OUT

AC HOT 2 OUT

GFCI
(20A)

DC POSITIVE

DC NEGATIVE

AC NEU OUT

240

VAC

120

VAC

120

VAC

AC

IN

GFCI

120 VAC
OUTPUT