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5 full-surface machining – HEIDENHAIN CNC Pilot 4290 Description of the Y axis User Manual

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HEIDENHAIN CNC PILOT 4290

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2.3.5

Full-Surface

Machining

2.3.5 Full-Surface Machining

The term ”full-surface machining” refers to the machining of the

front and rear ends in one NC program. Expert programs are

available for configuring the lathe (see User's Manual ”4.10.3 Full-

Surface Machining”).

Fundamentals

Rear contours in Y axis: The orientation of the X axis is also

oriented to the workpiece. Therefore, for the rear face:

The orientation of the X axis is ”to the left” (front end: ”to the

right”).

Rotational direction for arcs, G2: ”Counterclockwise.”

Rotational direction for arcs, G3: ”Clockwise.”

Programming

When contour programming on the rear face, be sure to consider

the orientation of the X axis and rotational direction of arcs.
Insofar as you use drilling and milling cycles, there are no special

aspects to rear-face machining, since these cycles refer to

predefined contours.
For rear-face machining with the basic commands G0..G3, G12..

G13, the same conditions apply as for rear face contours.
Turning

The expert programs contain converting and mirroring functions.

The following principle applies for rear-face machining (2nd setup):

+ direction: Moving away from the workpiece

– direction: Moving toward the workpiece

G2/G12: Circular arc ”clockwise”

G3/G13: Circular arc ”counterclockwise”

Full-surface machining with counterspindle

G30: The expert program switches on the mirroring of the Z axis

and the conversion of the arcs (G2, G3, ..). . The arcs must be

converted for turning and C axis machining.
G121: The expert program moves the contour and mirrors the

coordinate system (Z axis). Further programming of G121 is

normally not required for machining the rear face after rechucking.
Full-surface machining with single spindle

G30: Normally not required
G121: The expert program mirrors the contour. Further

programming of G121 is normally not required for machining the

rear face after rechucking.

Front face

Rear face

Working without expert programs

If you do not use the expert programs or the

converting and mirroring functions, the following

principle applies:

+ direction: Moving away from the spindle

– direction: Moving toward the spindle

G2/G12: Circular arc ”clockwise”

G3/G13: Circular arc ”counterclockwise”

For Y axis machining of the rear face you

must switch off the arc conversion (G30

H2) and switch it back on for turning and

other operations in the YZ plane (surface

view) (G30 H1).

Y_4290BH.pm6

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