Dukane Dual Servo Spin Welder 403570-01 - Manual (Page 111)

Dukane Manual Part No. 403-570-01 Page 105
Appendix B
USEFUL UNIT CONVERSIONS
1 in . = 2 .54 cm = .025 m
1 lb . = 0 .45 kg
1 cm = 0 .39 in .
1 m = 39 .4 in .
1 kg = 2 .20 lb .
Moment of Inertia
Explanation of Inertia
The moment of inertia is a measure of the mass and the
mass distribution of the tool. It is defined mathemati-
cally as the product of the mass times the distance of
that mass from the axis of rotation squared. For a cyl-
inder spinning around its axis, the formula for the mo-
ment of inertia is:
Inertia = 1/8 *M*D 2 ,
where
Inertia is in kg-cm 2
M is the mass in kg
D is the cylinder diameter in cm
Taking into account material density, the formula can
be rewritten as:
Inertia = .098 *ρ *L *D 4 ,
where
ρ is the density in kg/cm 3
L is the cylinder length in cm
Calculating the Moment
of Inertia
For spin welder applications, most tools will have a
geometry close to a cylinder with internal cutouts for the
parts. To estimate the inertia of such a tool, first calculate
the inertia of a solid cylinder, then the inertia of the void
created for the part using the density of the tool material,
and then subtract the two values.
Example:
Aluminum tool with outside dimensions:
D = 4 in. = 10.1 cm
L = 2.5 in. = 6.4 cm
P = 0.1 lb/in. 3 (density of
Aluminum) = .0028 kg/cm 3
The inertia would be calculated as follows:
Inertia, cylinder = .098* .0028* 6.4* (10.1) 4 = 18.1 kg-cm 2
Inertia, void = .098* .0028* 2.5* (7.6) 4 = 2.3 kg-cm 2
Inertia, tool = Inertia, cylinder – Inertia, void = 16 kg-cm 2
Part void:
D = 3 inches = 7.6 cm
L = 1 inch = 2.5 cm