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User i/o connector – Dukane Dual Servo Spin Welder 403570-01 User Manual

Page 104

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Dual Servo Spin Welder User’s Manual

Dukane Manual Part No. 403-570-01

Page

Pin

Signal Description

Function

1

Top-Of-Stroke Status Output

ON when press is at Top-of-Stroke position

2

Vacuum On Output, Part Pickup ON when welder calls for vacuum to be turned ON with Part Pickup mode

enabled

3

Bad Part Status Output

ON when weld process is outside defined limits with Bad option enabled

4

Suspect Part Status Output

ON when weld process is outside defined limits with Suspect option enabled

5

Vacuum On Output, No Part

Pickup

ON when welder calls for vacuum to be turned ON with Part Pickup mode

disabled

(signal is deactivated if idle time between cycles is more than 5 minutes; one of

the RUN SWITCHES must be turned on to reactivate signal)

6

Ready Status Output

ON when welder is ready to initiate a weld cycle

7

Output Common

Output Common connection

8

Fixture Clamp 1 (Right) Output

Function depends on configuration:

Without slide or In/Out slide: ON at start of cycle; OFF at end of cycle

With Left/Right slide: ON at start of cycle when slide is commanded to move to

In (Right) position; OFF at the end of cycle .

9

Fixture Clamp 2 (Left) Output

Function depends on configuration:

Without slide or In/Out slide: not used

With Left/Right slide: ON at start of cycle when slide is commanded to move to

Out (Left) position; OFF at the end of cycle

10

Spare Output 2

Not Used

11

Spare Output 3

Not Used

12

Vacuum On Sense Input

Activate when sufficient vacuum in upper tool has been detected

13

Automation Start Input

Activate to initiate a weld cycle (500 ms min .) with Start Type set to Automation

14

Input Common

Input Common Connection

15

Spare Input 1

Not Used

5 4 3 2 1

6

10

15 14 13 12 11

User I/O Connector

The User I/O connector is a HD–15 connector located
directly above the base interface connector on the
rear of the thruster. The connector is shown in Figure
3–8. This connector provides access to signals for
interfacing to custom automation equipment. The pin
numbers for the connector are shown in Figure A–2.
The pin assignments and signal descriptions are given
in Table A-II.

Input signals, such as

Vacuum On Sense

, can be

configured as sourcing or sinking using 24 VDC and

Input Common

. For example, to activate the

Vacuum

On Sense

input, connect

Input Common

to ground and

provide 24VDC on the input pin.

Outputs, such as

Ready Status

, are provided through

relays rated at 1A@24VDC. Outputs provide contact
closure to

Output Common

when active.

Table A-I

I

Pin Assignments and Signal Description

for the User I/O Connector

Figure A–2 User I/O Connector