K-Patents PR-23-SD Generation 1 - Manual (Page 2)

Document/Revision No. BP-EN-SDGEN1 1.0 Effective: April 1, 2013
2
Contents
Section 1 About This Document .......................................................................................................... 3
Section 2 Before Installation ................................................................................................................ 3
2.1 Installation Location Checklist ....................................................................................... 3
2.2 Component Checklist ..................................................................................................... 4
Section 3 Safety Requirements ............................................................................................................ 7
Section 4 Installation Process ............................................................................................................. 8
4.1 Spool piece assembly .................................................................................................... 8
4.2 Cutting Installation Opening for SDI Valve .................................................................... 9
4.3 Disassembling SDI Valve for Welding ......................................................................... 10
4.4 Welding SDI Valve in Place ..........................................................................................11
4.5 Reassembling SDI Valve ............................................................................................. 12
4.6 Installing Steam Prism Wash System .......................................................................... 14
4.7 Before Installing and Removing PR-23-SD Sensor .................................................... 17
4.8 Installing Sensor .......................................................................................................... 17
4.9 Box Flushing ................................................................................................................ 19
4.10 Removing Sensor ........................................................................................................ 21
4.11 Removing Wash Nozzle ............................................................................................... 23
4.12 Installing Wash Nozzle ................................................................................................ 25
4.13 Installing DTR Transmitter ........................................................................................... 26
Section 5 Commissioning SD Sensor System ................................................................................. 29
5.1 Prism Wash Test .......................................................................................................... 30
5.2 Calibration Check ........................................................................................................ 31
Section 6 Operating and Monitoring SD Sensor System ................................................................ 32
6.1 Preventive Maintenance Plan (PMP) ........................................................................... 32
6.2 Check Valve Maintenance ........................................................................................... 33
6.3 Resetting SD Sensor System ...................................................................................... 33
Section 7 Appendices ......................................................................................................................... 34