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Thc -20 – Hypertherm MicroEDGE Pro Shape Cutting Control Rev.2 User Manual

Page 116

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Maintenance and diagnostics

4-20

MicroEDGE Pro

Instruction Manual 807290

Symptoms / Indications

Corrective Action

Motion issues, continued

for a 2 axis Picopath interface without the test kit:
1. To prevent damage to the table and components, remove all motors from the rack or

couplers.

2. Go to Setups > Diagnostics > Drives and Motors > Enter Machine password.
3. Enter:

• A Pulse Type of “Single”
• A Pulse Direction “Alternating”
• A Pulse Magnitude of 1 V
• A Pulse Duration of 0.5 seconds
Choose the Test Transverse and Test Rail buttons, one at a time and verify that

motors move in both directions for each test. If there is no movement in any of the

axes, in any direction, check the table setup. If motion is observed properly in all

directions, proceed to step 4.

4. If there is no movement in one of the directions, take note of which motor it is.

Switch the two motors physically and re-run the test in step 2. If the problem stays

with the motor, replace the affected motor and/or drive amplifier. If the problem

changes motors, replace the following components, one at a time and re-run the

tests in steps 2 and 3 after each replacement:
• Servo board
• MCC
• Ribbon cable (223231)

5. Re-run step 3, taking care to observe the transverse and rail position indicators. If

these indicators are moving in a repeatable manner, all components are working

as expected and the table should be tuned. If one or more of the indicators are not

responding when the table is moving, take note of which indicator is not responding

properly and proceed to step 4.

tHC
•  Nozzle contact is not

functioning properly

•  IHS using Ohmic contact

is not sensing the plate

properly

•  Torch is firing in the air
•  Torch is running into the

plate without retracting

•  Arc voltage feedback is

not functioning as ex-

pected

See the Diagnostics tests section, earlier in this manual.