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Harken HC9045 Battcar Switch System User Manual

Page 7

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11/21/11

26 mm/32 mm Battcar Switch System

7

Preassembly

Mounting Track to Mast

Assembly

General Instructions

Note width and shape of switch and

build a platform on mast for mounting.
If using two storage tracks, make sure

switch and storage tracks are on the

same flat surface. Curved mast surfaces

will not allow correct alignment.
HC10060 Double storage track for the

26 mm comes with a tube to cut spacers

to adapt to curved mast surfaces.
Note: when mounting to curved surfaces,

wedges will be necessary under the switch.

Consult with mastbuilder. Use suitable

reinforcing plates when fastening track

to carbon spars.

When mounting tracks work meticulously using a straight edge reference line along mast. Do not let tracks vary

from this line. Tape track in place and centerpunch hole at bottom using a transfer punch.
Tip for mounting to aluminum mast: Use low speed drill with tap for cutting threads.
IMPORTANT! Use blue Loctite

®

instead of oil to lubricate tap.

Remove track and drill and tap single hole.

Fasten track using this single screw and align

side to side correctly. Use tape to hold in

place. Use longer car to test alignment.
Move up several holes and use transfer

punch to mark a second hole. Remove track

and drill and tap hole.
Fasten track using two screws. Mark all

remaining holes using punch. Remove track

and drill and tap all holes. Before installing

track make sure upper end has splice piece

inserted.
Use threadlocking adhesive to secure screw.

See instructions that begin on

page 8.

Preassembly

Mounting Track and Switch

Wedge

Wedge

HC10060 Double storage

track for 26 mm