Harken HC9045 Battcar Switch System - Manual

Please read these instructions carefully before installing, servicing, or operating the equipment.
This manual may be modified without notice. See: www.harken.com/manuals for updated versions.
PLEASE SAVE THESE INSTRUCTIONS
BATTCAR SWITCH SYSTEM
INSTALLATION MANUAL
26 mm, 32 mm
Installation Manual – Intended for specialized personnel or expert users
4677 12/13
Introduction
Safety precautions 2
Preassembly
Tools
2
Parts 3-4
Sizing 5
Track length/switch height considerations 5
Track length 6
Mounting track and switch 7
Mounting track to mast 7
Assembly
Install track (general instructions) 7
Mounting switch 8
Mounting storage track 9
Mounting gate track 9
Mounting standard/high-load track 10
Mounting top track 10
Commissioning
Loading cars on track 11
Loading headboard 12
Removing toggle from cars 13
Operation
Raising sail 13
Sailmaker’s Instructions
Dimensions 14
Installing headboard car assembly 14
Distance between attachment points 15
Setting reef points 15
Trysail Switch System
Preassembly 16
Installing track 16
Loading cars 16
Sailmakers’s instructions 16
Replacement parts 17 - 18
Troubleshooting/inspection/maintenance/warranty 19