Harken 1807, 1807HL System A Battcars: built before 2005 - Manual (Page 13)

13
Sailmaker’s Instructions
Part
No.
Description
Max
Batten
Width or
Diameter
Max
Thickness
Batten
Batten
Shape
A B
C
Bolt
Rope
D
E
Fastener
1777 Luff Slider car — — —
2”
51 mm
1 1 /
8
”
28 mm
—
3 /
4
”
19 mm
3 /
16
”
5 mm
1792
Headboard car
assembly w/headboard
— — —
7 7 /
8
”
200 mm
1 5 /
8
”
41 mm
2 13 /
16
”
71 mm
7 3 /
4
”
197 mm
3 /
8
”
9.5 mm
1807
Light duty headboard
coupler car assembly
— — —
7 7 /
8
”
200 mm
—
2 13 /
16
”
71 mm
— 3 /
8
”
9.5 mm
1825 Battcar w/10 mm stud
Round
5 /
8
”
17 mm
Flat
1 5 /
8
”
41 mm
— Round
3”
76 mm
1 5 /
8
”
41 mm
2 5 /
8
”
67 mm
—
3 /
16
”
5 mm
1894 Luff car — — —
2 1 /
8
”
54 mm
1 5 /
8
”
41 mm
— 3 /
4
”
19 mm
3 /
16
”
5 mm
Flat
1 5 /
8
”
41 mm
Flat
3 /
8
”
10 mm
1901
Battcar w/adjustable
flat or round Battslide
Round
1 /
2
”
12 mm
Round
1 /
2
”
12 mm
Flat
or
round
3”
76 mm
1 5 /
8
”
41 mm
2 1 /
2
”
64 mm
8 1 /
2
”
216 mm
5 /
16
- 18**
Flat
1 5 /
8
”
41 mm
Flat
1 /
4
”
6 mm
1944
Battcar w/40 mm
batten receptacle Round
5 /
8
”
16 mm
Round
5 /
8
”
16 mm
Flat
or
round
3”
76 mm
1 5 /
8
”
41 mm
2 13 /
16
”
71 mm
5 3 /
4
”
146 mm
1 /
4
”
6 mm
1976
Battcar w/midi
Battslide
1 5 /
8
”
41 mm
1 /
2
”
12 mm
Flat
3”
76 mm
1 5 /
8
”
41 mm
2 1 /
2
”
64 mm
4 11 /
16
”
119 mm 5 /
16
- 18**
1976
Battcar w/fixed
round Battslide
7 /
16
”
11 mm
1 /
2
”
12 mm
Round
3”
76 mm
1 5 /
8
”
41 mm
2 1 /
2
”
64 mm
4 11 /
16
”
119 mm 5 /
16
- 18**
1976
Battcar w/maxi
Battslide
2”
51 mm
1 /
2
”
12 mm
Flat
3”
76 mm
1 5 /
8
”
41 mm
2 1 /
2
”
64 mm
4 11 /
16
”
119 mm
5 /
16
- 18**
1977 Universal Battcar* — — — — — — 3 /
4
”
20 mm
1 /
4
”
6 mm
HL Hi-load Battcars and headboard cars are required for larger mainsails.
*Batten receptacle not included. **Use locknuts
Installing 1792 Headboard Plates
Make sure that height of sail is correct
and setbacks are uniform. Refer to the
chart above for the correct setbacks
and alignment of the headboard.
Install headboard with narrow corner
facing upwards.
Use
3 /
16
" aluminum semi-tubular rivets in
the 15 smaller holes.
Place the liner in the headboard so it is equally
spaced above and below the headboard.
Use a closing tool for the 19 mm stainless
liners supplied with the headboard.
Closing Tools:
Rutgerson 19 mm closing tool.
C423 Howe & Bainbridge for
7 /
8
" ring
(used with #23 ring).
C410 Howe & Bainbridge for
7 /
8
" ring
(used with 210 Innox ring).