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Harken 1027 MKIII Hydraulic Jib Reefing & Furling User Manual

Page 19

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7/17/08

Hydraulic 3/3.25

19

INSTALL HOSES

Use hose end fittings which are:

Drive: JIC 9/16-18 female swivel

Drain: JIC 7/16-20 female swivel

Do not use locking solution or tape on connections.

Alternate Method: Remove furling unit end fittings and

use SAE straight thread O-ring male hose end fittings.

Assembly

Install Hoses/Gear Oil Level/Headstay Tension

CAUTION!: Do not overfill gear oil as this will

cause leaking from the breather valve which

may cause damage to your vessel.

Oil can be checked from top of case. Insert a small metal

stick into filler hole at top of gear housing.
Oil should be at bottom of gears. When unit is in angled

sailing position, oil level will be 2" (51 mm) from top

of housing.

CHECK GEAR OIL LEVEL

ADJUST HEADSTAY TENSION

There is no need to unlock turnbuckle. If sail is up, make

sure halyard is loose.
Do not adjust under sail.
Insert winch handle and rotate counter clockwise to loosen

or clockwise to tighten stay. Total adjustment is 5" (127mm).

CAUTION!: When tightening the stay, if handle

becomes suddenly hard to turn, stop immediately.

Forcing handle when adjuster is completely closed

will damage gears.

All final rig tensioning or spar bending should be done

using a conventional backstay adjuster.