Gasboy Hand Drive Kit User Manual
Introduction, Intended users, Required reading
MDE-4557 Atlas™ Hand Drive Kit M06874K001 Installation Instructions • July 2006
Page 1
Introduction
This manual provides instructions to install the Hand Drive Kit (M06874K001) on Atlas
™
Mechanical Self-contained units.
Intended Users
This manual is meant for Gasboy Authorized Service Contractors (ASCs) who will install this
kit on Atlas units.
Required Reading
Before installing a kit, the installer must read, understand, and follow:
• This manual
• NFPA 30A, The Automotive and Marine Service Station Code
• NFPA 70, The National Electric Code
• Applicable federal, state and local codes and regulations
Failure to do so may adversely affect the safe use and operation of the equipment.
Note: This kit must be installed by a Gasboy Authorized Service Contractor (ASC) to ensure
warranty.
Required Tools
• Socket wrench.
• Metric socket kit.
• SAE Hex wrench set
Parts List
Parts List for M06874K001 for Atlas Hand Drive Kit
Description
Part Number
Quantity
Bracket, Hand Drive Pulley
M05567A001
1
Nut, Metric, Hex Serrd Flg (M8)
M00414B003
3
Screw, TF, Hex Whsr HD M8x18
Hand Drive Pulley
M00417B009
3
Pulley, Hand Drive
R13824-02
1
Stud, Pulley
K85561
1
Set Screw 5/16-18x1/2 Hex Skt
Hd Cup Pnt
K18719
1
Assy, Shaft and Hub Hand Drive
M05767A001
1
MDE-4557
Atlas
™
Hand Drive Kit
M06874K001 Installation Instructions
July 2006
Document Outline
- Introduction
- Installing the Atlas Hand Drive Kit
- Preparing for the Installation
- Installing the Atlas Hand Drive Kit
- 1 Attach the hand drive pulley bracket (M05567A001) to the frame using the existing studs in the frame column. Secure the bracket with two M8 nuts (M00414B003) and one M8X18 self- threading screw (M00417B009) and tighten.
- 2 Insert the hydraulic fitting (K76145-21) into the fitting port on the hand drive pulley (Rl3824-02) and tighten.
- 3 Apply grease liberally to the pulley stud (K85561) and inside the hub bore of the hand drive pulley.
- 4 Insert the pulley stud into the hand drive pulley hub and screw it into the bearing on the pulley bracket.
- 5 Insert and tighten the set screw (Kl8719) into the bracket bearing.
- 6 Place the shaft and hub hand drive assembly (M05767A001) on the pump support plate and insert two M8X18 self-threading screws.
- 7 Place the shorter belt (R06711-75) over the small outer pulley on the pumping unit and the inner pulley on the hand drive shaft and hub assembly.
- 8 Place the longer belt (R06711-61) over the large outer pulley on the hand drive shaft, hub assembly and the large hand drive pulley.
- 9 Adjust the belt’s tension by sliding the shaft and hub assembly using the slots on the assembly bracket and tighten the two M8Xl8 screws.
- Completing the Installation
- 1 Insert the hand drive crank assembly (N18539) into the hand drive pulley (R13824-02) and test the hand drive by dispensing some fuel into an approved container.
- 2 Remove the hand drive crank assembly (N18539) and place the lower panel door and lock it.
- 3 Inform the manager/owner that power will be restored to the unit.
- 4 Restore power using normal procedures.
- 5 Remove the lockout/tagout and return to normal operation.
- Important Safety Information