Diamondback 1190 Er - Manual (Page 9)

10 1190 Series Owner’s Manual
1190Rb Assembly Instructions
Please take the assembly hardware out of the hardware package box. Lay all
the hardware out and take note for its locations. Follow the assembly instruc-
tion step by step to complete the assembly.
Step 1: Rear Stabilizer Bar Assembly
1. Unscrew two M8x20mm bolts from the rear stabilizer bar.
2. Place rear stabilizer bar under rear mainframe body and align screw holes.
3. Insert and tighten the two screws and washers using an Allen wrench
Step 2: Seat Frame Assembly
1. Install the seat frame handlebar onto the seat frame. Insert and tighten four
M8x15mm screws and washers using an Allen wrench.
2. Install seat pad on the seat frame using M6 x 55mm screws and washers,
from the seat pad hardware bag (four for each pad) and a Phillips
screwdriver.
3. Install seat back pad on the seat frame using M6 x 20mm screws and
washers, from the seat pad hardware bag (four for each pad) and a Phillips
screwdriver.
4. Install the seat pad back cover using four M6 x 20mm screws, from the seat
pad hardware bag.
Note: Do not adjust the seat back until the seat frame has been installed on
the seat track.
5. Remove the hand pulse harness, which is stored next to the front end of the
seat track. Assemble seat frame to seat track. Be careful not to cut the hand
pulse harness during installation. Seat Frame Installation Hint: Pull the seat-
frame adjusting handle up then slide the seat frame onto seat track. After the
sliding, find a position and release the adjusting handle to lock the seat frame
in position.
6. Adjust both nuts, located in the middle of seat frame, to ensure the seat frame
is stable, not waddling. Note: always come back and adjust these two nuts
after a period of time, this way, it will ensure the seat frame remains stable all
the time.
7. Assemble seat frame Stop by sliding the washers and rubber ring onto
M8x40mm bolt and insert and tighten it with an Allen wrench into the Right
side of AL seat track. Insert and tighten a M8x20mm screw and a washer
into Left side of AL seat track with an Allen wrench to secure the seat frame.
8. Assemble seat track end cap onto seat track. Insert and tighten M5x12mm
screw using a Phillips screwdriver to secure the end cap.
9. Bring the hand pulse harness connector through the back of the seat frame
and plug it into the plug receptor outside of the seat handlebar. Secure
harness by securing it with ty-wrap onto the side of seat frame.
Step 3: Console Mast Assembly
1. Install console mast cover onto console mast, making sure it is facing the right
direction.
2. Straighten the loops of both wire harnesses and insert them into the bottom
opening of the console mast tube. See wiring harness installation tip. Push the
harness up the tube until the connectors of the harnesses appear in the
opening at the top of the mast tube.
WIRING HARNESS INSTALLATION TIP: Straighten the loops of the wire
harness so that it can slide smoothly into the console mast. Move the console
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