Diamondback 1190 Er - Manual (Page 6)

1190 Series Owner’s Manual 7
1190Ub Assembly Instructions
Please take the assembly hardware out of the hardware package box. Lay all
the hardware out and take note for its locations. Follow the assembly instruc-
tion step by step to complete the assembly.
Step 1: Frame Assembly
1. Unscrew two M8x20mm bolts & washers from the rear stabilizer bar.
2. Place rear stabilizer bar under rear mainframe body and align screw holes.
3. Insert and tighten the two screws and washers using an Allen wrench.
4. Install seat post by pulling the adjusting knob and sliding seat post into its
receptor.
Step 2: Console Mast Assembly
1. Install console mast cover onto console mast, making sure it is facing the right
direction.
2. Straighten the loops of the wire harness and insert it into the side opening of
the console mast tube. See wiring harness installation tip. Push the harness up
the tube until the connector of the harness appears in the opening at the top
of the mast tube.
WIRING HARNESS INSTALLATION TIP: Straighten the loops of the wire
harness so that it can slide smoothly into the console mast. Move the console
mast cover all the way to the top. Then hold the bottom of the console mast
next to the console mast receptor and point the top of the console mast down
ward.
3. Install the console mast by sliding it into the console mast receptor while
pulling the wire harness. Insert and tighten four M8x70mm bolts and washers
using an Allen wrench.
4. Place console mast cover in place and align it with screw holes. Insert and
tighten four M5x12mm screws using a Phillips screwdriver.
Step 3: Handlebar Assembly
1. Insert the hand pulse harness through the opening of the console mast and
out of the top of the console mounting plate.
2. Place the handlebar onto the mount and insert and tighten four M8 x 12mm
screws using an Allen wrench. Be sure not to pinch the hand pulse harness
during this procedure, as this will damage the electronic console.
Step 4: Console Assembly
1. Connect both plugs, from main wire harness and hand pulse harness, to the
plug receptors on the backside of the console, taking care to install correctly
(see plug alignment marks).
WIRING HARNESS INSTALLATION HINT: Any excess wiring must be carefully
inserted (“stored”) back into the console mast before installing the console
onto the console mounting plate.
2. Fasten the console to the console mounting plate with the four M5x12mm
screws and washers using a Philips screwdriver.
Step 5: Saddle Assembly
1. Assemble saddle onto seat post.
2. Tighten the affixing nut and washer using a 17mm open-end wrench.
SADDLE ANGLE ADJUSTMENT HINT: Hold the rear of saddle in the optimum
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