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General installation information cont, Duct system, Water piping – WaterFurnace 7 Series User Manual

Page 7

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7

7 SERIES 50Hz 700A11 INSTALLATION MANUAL

seal is in the swivel connector prior to attempting any

connection. The rubber seals are shipped attached to the

waterline. To make the connection to a ground loop system,

mate the brass connector (supplied in CK4LI connector

kit) against the rubber gasket in the swivel connector and

thread the female locking ring onto the pipe threads, while

maintaining the brass connector in the desired direction.

Tighten the connectors by hand, then gently snug the

fitting with pliers to provide a leak-proof joint. When

connecting to an open loop (ground water) system, thread

any 25.4mm MPT fitting (SCH80 PVC or copper) into the

swivel connector and tighten in the same manner as noted

above. The open and closed loop piping system should

include pressure/temperature taps for serviceability.

Never use flexible hoses smaller than 25.4mm inside

diameter on the unit. Limit hose length to 3.1 meters per

connection. Check carefully for water leaks.

Duct System

An air outlet collar is provided on vertical top and rear air

discharge units and all horizontal units to facilitate a duct

connection (vertical bottomflow units have no collar). A

flexible connector is recommended for discharge and return

air duct connections on metal duct systems. Uninsulated

duct should be insulated with a minimum of 25.4mm duct

insulation. Application of the unit to uninsulated ductwork

in an unconditioned space is not recommended as the unit’s

performance will be adversely affected.

If the unit is connected to existing ductwork, check the duct

system to ensure that it has the capacity to accommodate

the air required for the unit application. If the duct is too

small, as in the replacement of heating only systems, larger

ductwork should be installed. All existing ductwork should

be checked for leaks and repaired if necessary.

The duct system should be sized according to the table

below to handle the design airflow quietly and efficiently.

To maximize sound attenuation of the unit blower, the

supply and return plenums should include an internal duct

liner of fiberglass or constructed of ductboard for the first

few meters. On systems employing a sheet metal duct

system, canvas connectors should be used between the

unit and the ductwork. If air noise or excessive airflow is a

problem, the blower speed can be changed.

Model

Design Airflow L/s

NVK009

708

NVK012

849.6

NVK015

1038.4

Water Piping

The proper water flow must be provided to each unit

whenever the unit operates. To assure proper flow, use

pressure/temperature ports to determine the flow rate.

These ports should be located at the supply and return

water connections on the unit. The proper flow rate cannot

be accurately set without measuring the water pressure

drop through the refrigerant-to-water heat exchanger.

All source water connections on residential units are swivel

piping fittings (see Figure 4) that accept a 25.4mm male

pipe thread (MPT). The swivel connector has a rubber

gasket seal similar to a rubber hose gasket, which when

mated to the flush end of any 25.4mm threaded pipe

provides a leak-free seal without the need for thread

sealing tape or compound. Check to ensure that the rubber

Figure 4: Swivel Connections

Locking
Ring

Stainless
Steel
Snap Ring

Gasket
Support
Sleeve

Gasket
Material

General Installation Information cont.