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Installation precautions, Conversion procedure, Burner orifice conversion 33/36xdv – Vermont Casting 36XDV User Manual

Page 43

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XDV Direct Vent Gas Fireplace

Fuel Conversion Instructions

Honeywell Comfort Control Valve ONLY

WARNING: The conversion must only be
undertaken by a qualified, certified gas ap-
pliance installer.

FP1037
Honeywell
comfort valve
3/22/00 djt

LOCAL

REMOTE

ON •

PILOT

OFF

LED

Motor Top Cap

Piezo Ignitor

Local/

Remote Switch

Pilotstat

Knob

LED

Plug

Antenna

FP1037

Fig. 82 Comfort control valve.

Installation Precautions

Before proceeding, turn control knob on valve to OFF
and turn gas supply OFF. Turn OFF any electricity that
may be going to the appliance. CAUTION: Logs may
be hot!

Conversion Procedure

1. Open bottom grille to gain access to valve. Remove

glass door. (Refer to “Window Frame Assembly Re-
moval Section” Page 25, Fig. 48)

2. Remove logs if previously installed. CAUTION: Logs

may be hot!

3. Remove and replace plug on lower right hand side of

the valve; Red for LP and blue for NG. (Fig. 82)

4. Remove motor top cap. Depress and turn center

plunger until arrow points to correct screw. Red for
LP and Blue for NG. NOTE: Plunger will “snap” into
NG position when arrow is close to blue screw. It will
not “snap” at LP (Red) position. (Fig. 83)

4. Reinstall pilot hood and be sure to align with index

tab.

5. Turn the gas supply valve and gas valve on and

test for leaks. Use a 50/50 solution of liquid soap
and water to test for leaks at gas fittings and joints.
Apply water/soap solution with brush only - do not
over apply. NEVER test with an open flame.

6. Follow procedure on rating plate to light the pilot.

Check for leaks.

7. Turn main burner on and check for leaks.
8. Turn the gas supply valve and gas valve on and

test for leaks. Use a 50/50 solution of liquid soap
and water to test for leaks at gas fittings and joints.
Apply water/soap solution with brush only - do not
over apply. NEVER test with an open flame.

9. Follow procedure on rating plate to light the pilot.

Check for leaks.

10. Turn main burner on and check for leaks.
11. Reinstall bracket rear log, front grate and logs. Refer

to Page 26 for proper log placement.

Installation complete.

FP1037b
comfort valve
convert
3/6/01 djt

LOCAL

REMOTE

ON •

PILOT

OFF

LED

Center

Plunger

Blue

- NG

Red - LP

Motor Top Cap

FP1037b

Fig. 83 Depressd and turn center plunger.

Burner Orifice Conversion
33/36XDV

1. Remove bracket rear log and front grate. Remove

burner housing assembly and front burner tube.

2. Remove burner orifice from manifold assembly using

7/16” wrench. (Fig. 84)

3. Install conversion orifice in place of orifice just re-

moved. Refer to Table 2.

4. Remove both air shutters from burner pan by remov-

ing air shutter retaining screw then air shutter. (Fig.
85)

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Fig. 84 Remove burner assembly.

Rear Burner Orifice:

(Refer to Conversion Kit

Orifice Chart)

Front Burner Orifice:

(Refer to Conversion Kit

Orifice Chart)

Main Burner

Assembly

Pilot

Location

Front Burner

Tube

FP1612