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10 air flow fault tests, 11 ssov proof of closure switch, Safety device testing – AERCO BMK 3.0 LN Dual-Fuel Series Gas Fired Low NOx Boiler System User Manual

Page 53

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SAFETY DEVICE TESTING

6-5

PARTIAL LEFT SIDE VIEW

BLOWER

AIR

INLET

BLOCKED

AIR INLET

SWITCH

AIR/FUEL

VALVE

MANUAL GAS

SHUTOFF VALVE

HANDLE

PROPANE

P

A

R

T

O

F

FR

A

M

E

G

A

S

IN

LE

TS

NATURAL GAS

S

S

O

V

s

(2

)

Figure 6-3

Manual Gas Shut-Off Valve Location

6.10 AIR FLOW FAULT TESTS

These tests check the operation of the Blower

Proof Switch and Blocked Inlet Switch shown in

Figure 6-3.
1. Disable the blower output drive voltage as

follows:
(a) Press the MENU key until CONFIGUR-

ATION MENU is displayed.

(b) Press the ▲ arrow key until the ANA-

LOG OUTPUT function is displayed,

then press the

CHANGE key.

(c) Press the ▼ arrow key until OFF is

displayed, then press the

ENTER key.

2. Start the unit in the Manual Mode at a valve

position between 25% and 30%.

3. The unit should shut down and execute an

IGNITION RETRY cycle by performing the

following steps:

(a) The unit will execute a 30 second re-

ignition delay and display WAIT RETRY

PAUSE.

(b) The unit will then execute a standard

ignition sequence and display WAIT

IGNITION RETRY.

4. The unit should perform two IGNITION

RETRY cycles and then shut down on the

third successive ignition attempt. The unit will

display AIRFLOW FAULT DURING PURGE.

5. Re-enable the blower output drive voltage by

performing the following steps:

(a) Press the MENU key until CONFIGUR-

ATION MENU is displayed.

(b) Press the ▲ arrow key until the ANA-

LOG OUTPUT function is displayed,

then press the

CHANGE key.

(c) Press the ▲ arrow key until VALVE

POSITION 0-10V is displayed, then

press the

ENTER key.

6. Once the unit has proved flame, turn off the

blower by going to the Configuration Menu,

Analog Output menu item and select OFF.

7. The Blower Proof Switch will open and the

blower should stop. The unit should shut

down and display AIRFLOW FAULT

DURING RUN.

8. Go to the Configuration Menu, Analog

Output item and select Fire Rate 0-10v.

9. Press the

CLEAR button. The unit should

restart.

10. Next, check the Blocked Inlet Switch by first

noting the current position of the Iris Air

Damper and then closing the Damper to

position 8.

11. .The unit should shut down and again

display AIRFLOW FAULT DURING RUN.

12. Return the Iris Air Damper to its previous

setting.

13. Press the

CLEAR button. The unit should

restart.

6.11 SSOV PROOF OF CLOSURE

SWITCH

This test can be performed when the unit is set

up to run on either natural gas or proane fuel.

Downstream SSOVs #1 (natural gas) and #3

(propane) shown in Figure 6-1 contain the proof