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Initial start-up – AERCO BMK 3.0 LN Dual-Fuel Series Gas Fired Low NOx Boiler System User Manual

Page 36

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INITIAL START-UP

4-4

15. If necessary, adjust the iris air damper

shown in Figure 4-5 until the oxygen level is

within the range specified in Table 4-1.

16. Once the oxygen level is within the specified

range at 100%, lower the valve position to

85%.

IRIS AIR

DAMPER

AIR INLET

BLOWER

AIR/FUEL

VALVE

A

A

USE 1 /2"

WRENCH TO

INCREASE (CW)

OR DECREASE

(CCW) INLET AIR

IRIS ADJUSTMENT

VIEW A - A

Figure 4-5

Iris Air Damper Location/Adjustment

NOTE

The remaining combustion calibration steps are

performed using the Combustion Cal Menu

included in the C-More Control System. The

combustion calibration control functions will be

used to adjust the oxygen level (%) at valve

positions of 85%, 65%, 45%, 30% and 18% as

described in the following steps. These steps

assume that the inlet air temperature is within

the range of 50°F to 100°F.

17. Press the

MENU Key on the front panel of

the C-MORE and access the Setup menu.

Enter password 6817 and then press the

ENTER key.

18. Press the

MENU Key on the front panel of

the C-MORE until Combustion Cal Menu

appears on the C-More display.

19. Press the ▲ arrow key until SET Valve

Position appears on the C-MORE display.

20. Press the

CHANGE key. SET Valve Position

will begin to flash.

21. Press the ▲ arrow key until the SET Valve

Position reads 85%. Press the

ENTER key.

22. Next, press the

down (▼) arrow key until

CAL Voltage 85% is displayed.

23. Press the

CHANGE key and observe that

CAL Voltage 85% is flashing.

24. The oxygen level at the 85% valve position

should be as shown below. Also, ensure that

the carbon monoxide (CO) and nitrogen

oxide (NOx) readings do not exceed the

values shown.

Combustion Oxygen Level at

85% Valve Position

Oxygen %

± 0.2

Carbon

Monoxide

NOx

6.0 %

<100 ppm

<30 ppm

25. If the oxygen level is not within the specified

range, adjust the level using the ▲ and ▼

arrow keys. This will adjust the output

voltage to the blower motor as indicated on

the display. Pressing the ▲ arrow key

increases the oxygen level and pressing the

down ▼ arrow key decreases the oxygen

level.

26. Once the oxygen level is within the specified

range at 85%, press the

ENTER key to store

the selected blower output voltage for the

85% valve position.

NOTE

The remaining steps basically repeat the

procedures in steps 20 through 27 for valve

positions of 65%, 45%, 30% and 18%. However,

since oxygen levels vary, these steps are

repeated in their entirety. When performing

these steps, also ensure that the carbon

monoxide (CO) and nitrogen oxide (NOx)

readings do not exceed the values shown for

each valve position.