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4 b.m.s. (pwm) in, 5 shield, 6 ma out – AERCO BMK 3.0 LN Dual-Fuel Series Gas Fired Low NOx Boiler System User Manual

Page 20: 7 0 – 10v out, 8 rs-485 comm, 9 exhaust switch in, 10 interlocks, 1 remote interlock in, 2 delayed interlock in, 11 fault relay

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INSTALLATION

2-10

position. No scaling for these signals is

provided.

2.10.4 B.M.S. (PWM) IN

NOTE

Only BMS Model 168 can utilize Pulse

Width Modulation (PWM), not the BMS II

(Model 5R5-384).

These terminals are used to connect the

AERCO Boiler Management System (BMS)

Model 168 to the unit. The BMS Model 168

utilizes a 12 millisecond, ON/OFF duty cycle.

This duty cycle is Pulse Width Modulated (PWM)

to control the Air/Fuel Valve position (% open).

A 0% valve position = a 5% ON pulse and a

100% valve position = a 95% ON pulse.

2.10.5 SHIELD

The SHIELD terminals are used to terminate any

shields used on sensor wires connected to the

unit. Only shields must be connected to these

terminals.

IMPORTANT

DO NOT USE the mA OUT output to

remotely monitor Setpoint, Outlet Temp or

Valve Position Out.

2.10.6 mA OUT

These terminals provide a 4 to 20 mA output to

the VFD to control the rotational speed of the

blower. This function is enabled in the

Configuration Menu (Chapter 3, Table 3-4).

2.10.7 0 – 10V OUT

These terminals provide a 0 to 10V output to

control the rotational speed of the blower. This

function is enabled in the Configuration Menu

(Chapter 3, Table 3-4).

2.10.8 RS-485 COMM

These terminals are used for RS-485 MODBUS

serial communication between the unit and an

external “Master” such as a Boiler Management

System (BMS), Energy Management System

(EMS), Building Automation System (BAS) or

other suitable device.

2.10.9 EXHAUST SWITCH IN

These terminals permit an external exhaust

switch to be connected to the exhaust manifold

of the boiler. The exhaust switch should be a

normally open type switch (such as AERCO Part

No. 123463) that closes (trips) at 500°F.


2.10.10 INTERLOCKS

The unit offers two interlock circuits for

interfacing with Energy Management Systems

and auxiliary equipment such as pumps or

louvers. These interlocks are called the Remote

Interlock and Delayed Interlock (Figure 2-11).

The wiring terminals for these interlocks are

located inside the I/O Box on the unit front

panel. The I/O Box cover contains a wiring

diagram which shows the terminal strip locations

for these interlocks (REMOTE INTL’K IN and

DELAYED INTL’K IN). Both interlocks,

described below, are factory wired in the closed

position.

IMPORTANT

Both the Remote Interlock and Delayed

Interlock MUST be in the closed position

to allow the unit to fire.

2.10.10.1 REMOTE INTERLOCK IN

The remote interlock circuit is provided to

remotely start (enable) and stop (disable) the

Boiler, if desired. The circuit is labeled

REMOTE INTL’K IN and is located inside the I/O

Box on the front panel. The circuit is 24 VAC

and is factory pre-wired in the closed (jumpered)

position.

2.10.10.2 DELAYED INTERLOCK IN

The delayed interlock is typically used in

conjunction with the auxiliary relay described in

paragraph 2.10. This interlock circuit is located

in the purge section of the start string. It can be

connected to the proving device (end switch,

flow switch etc.) of an auxiliary piece of

equipment started by the Boiler’s auxiliary relay.

The delayed interlock must be closed for the

boiler to fire.
If the delayed interlock is connected to a proving

device that requires time to close (make), a time

delay (Aux Start On Dly) that holds the start

sequence of the boiler long enough for a proving

switch to make can be programmed. Should the

proving switch not prove within the programmed

time frame, the boiler will shut down. The Aux

Start On Dly can be programmed from 0 to 120

seconds. This option is locate in the

Configuration Menu (Chapter 3, Table 3-4).

2.10.11 FAULT RELAY

The fault relay is a single pole double throw

(SPDT) relay having a normally open and

normally closed set of relay contacts that are

rated for 5 amps at 120 VAC and 5 amps at 30

VDC. The relay energizes when any fault

condition occurs and remains energized until the

fault is cleared and the CLEAR button is