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4 combustion calibration, 5 safety device testing, 6 burner assembly inspection – AERCO BMK 2.0 LN Dual Fuel Serial G-11-2402 and UP User Manual

Page 77: Benchmark 2.0ln dual-fuel low nox boiler, Gf-127

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CHAPTER 7: MAINTENANCE

PR2: 04/22/13 Page 77 of 160


Benchmark 2.0LN Dual-Fuel Low NOx Boiler

Operation and Maintenance Manual

OMM-0052_0E

GF-127

AERCO International, Inc. • 100 Oritani Dr. • Blauvelt, NY 10913 • Ph: 800-526-0288

7.4 COMBUSTION CALIBRATION

The Combustion Calibration settings must be checked at the intervals shown in Table 7-1 as
part of the maintenance requirements. Refer to Chapter 4 for combustion calibration
instructions.

7.5 SAFETY DEVICE TESTING

Systematic and thorough tests of the operating and safety devices should be performed to
ensure that they are operating as designed. Certain code requirements, such as ASME CSD-1,
require that these tests be performed on a scheduled basis. Test schedules must conform to
local jurisdictions. The results of the tests should be recorded in a log book. See Chapter 6-
Safety Device Testing Procedures.

7.6 BURNER ASSEMBLY INSPECTION

The burner assembly (part no. 24176) is located at the top of the unit's heat exchanger. The
burner assembly may be hot. Therefore, allow the unit to cool sufficiently before removing the
burner assembly. It should be noted that the complete burner assembly also includes the blower
and air/fuel valve in addition to the Benchmark 2.0 Low NOx burner. The following parts will be
required for reassembly after burner inspection:

Part No.

Description

81101

Burner Gaskets (2)

81048

Flame Detector Gasket

81068

Blower Gasket


To inspect or replace the burner assembly:

1. Set the ON/OFF switch on the control panel, to the OFF position. Disconnect AC power from

the unit and turn off the gas supply.

2. Remove the side and top panels from the unit.

3. Disconnect the lead wire from the flame detector installed on the burner plate. See Figure

7-5.