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5 unit reassembly, Initial start-up – AERCO BMK 2.0 LN Nat. Gas June 2010 User Manual

Page 42

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INITIAL START-UP

Combustion Oxygen Level at

45% Valve Position

Oxygen %

± 0.2

Carbon

Monoxide

NOx

6.0 %

<50 ppm

<30 ppm


40. If the oxygen level is not within the specified

range, adjust the level using the ▲ and ▼
arrow keys. This will adjust the output
voltage to the blower motor as indicated on
the display. Pressing the ▲ arrow key
increases the oxygen level and pressing the
▼ arrow key decreases the oxygen level.

41. Once the oxygen level is within the specified

range at 45%, press the ENTER key to store
the selected blower output voltage for 45%
valve position.

42. Press the ▲ arrow key until SET Valve

Position

appears on the C-MORE display.

43. Press the CHANGE key. SET Valve Position

will begin to flash.

44. Press the ▼ arrow key until the SET Valve

Position

reads 30%, then press the ENTER

key.

45. Press the

▼ arrow key until CAL Voltage

30%

is displayed.

46. Press the CHANGE key. CAL Voltage 30%

will begin to flash.

47. The oxygen level at the 30% valve position

should be as shown below. Also, ensure that
the carbon monoxide (CO) and nitrogen
oxide (NOx) readings do not exceed the
values shown.

Combustion Oxygen Level at

30% Valve Position

Oxygen %

± 0.2

Carbon

Monoxide

NOx

8.0 %

<50 ppm

<30 ppm

48. If the oxygen level is not within the specified

range, adjust the level using the ▲ and ▼
arrow keys. This will adjust the output
voltage to the blower motor as indicated on
the display. Pressing the ▲ arrow key
increases the oxygen level and pressing the
▼ arrow key decreases the oxygen level.

49. Once the oxygen level is within the specified

range at 30%, press the ENTER key to store
the selected blower output voltage for 30%
valve position.

50. Press the ▲ arrow key until SET Valve

Position

appears on the C-MORE display.

51. Press the CHANGE key. SET Valve Position

will begin to flash.

52. Press the ▼ arrow key until the SET Valve

Position

reads 20%, then press the ENTER

key.

53. Press the

▼ arrow key until CAL Voltage

16%

is displayed.

54. Press the CHANGE key. CAL Voltage 20%

will begin to flash.

55. The oxygen level at the 20% valve position

should be as shown below. Also, ensure that
the carbon monoxide (CO) and nitrogen
oxide (NOx) readings do not exceed the
values shown.

Combustion Oxygen Level at

20% Valve Position

Oxygen %

± 0.2

Carbon

Monoxide

NOx

8.0 %

<50 ppm

<30 ppm

56. If the oxygen level is not within the specified

range, adjust the level using the ▲ and ▼
arrow keys. This will adjust the output
voltage to the blower motor as indicated on
the display. Pressing the ▲ arrow key
increases the oxygen level and pressing the
▼ arrow key decreases the oxygen level.

57. Once the oxygen level is within the specified

range at 20%, press the ENTER key to store
the selected blower output voltage for 20%
valve position.

58. This completes the Propane Combustion

Calibration procedure.

4.5 UNIT REASSEMBLY

Once the combustion calibration adjustments in
paragraph 4.3 (natural gas) or 4.4 (propane) are
properly set, the unit can be reassembled for
service operation.

1. Set the ON/OFF switch in the OFF position.
2. Disconnect AC power from the unit.
3. Shut off the gas supply to the unit.
4. Remove the manometer and barbed fittings

and reinstall the NPT plug using a suitable
pipe thread compound.

5. Remove the combustion analyzer probe

from the vent hole. Replace the NPT plug in
the vent hole using a suitable pipe joint
compound.

6. Replace the unit’s side panels and front

door.

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