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Initial start-up, Propane natural gas of f – AERCO BMK 1.5 LN Dual Fuel Jan 2009 User Manual

Page 33

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INITIAL START-UP

PROPANE

NATURAL

GAS

OF F

POWER

BOX

CONTROL

PANEL

I/O BOX

FUEL

SELECTOR

SWITCH

VFD

Figure 4-3

Front View With Door Removed

11. Locate the Variable Frequency Drive (VFD)

on the front of the unit behind the panel door
(Figure 4-3). Insert the “LogicStick” with the
“NATURAL GAS” label in the slot on the
front of the VFD.

12. Set the ON/OFF switch to the ON position.

13. Access the control panel Configuration

Menu and ensure that the Max Fire Rate is
set to 100%. (Refer to Chapter 3, para. 3.3
for instructions on changing menu options).

14. Change the fire rate to 29% using the ▲

arrow key. The unit should begin its start
sequence and fire.

15.

Next, verify that the gas pressure
downstream of the Natural Gas SSOV is 3”
W.C. for both FM and IRI gas trains. If gas
pressure adjustment is required, refer to
Figure 4-4 and remove the brass hex nut on
the SSOV actuator containing the gas
pressure regulator. (For IRI gas trains, the
regulator is on the downstream SSOV).
Make gas regulator adjustments using a flat-
tip screwdriver to obtain 3” W.C.

NATURAL

GAS INLET

PROPANE

INLET

PROPANE

SSOV WITH

REGULATOR

NATURAL GAS

SSOV WITH

REGULATOR

BRASS HEX HEAD CAP

(REMOVE TO ADJUST

NATURAL GAS

REGULATOR)

Figure 4-4

Regulator Adjustment Screw Location

16. Raise the firing rate to 100% and verify that

the gas pressure downstream of the SSOV
remains at 3” W.C. Readjust pressure if
necessary.

17. With the firing rate at 100%, insert the

combustion analyzer probe into the vent
probe port opening and allow enough time
for the combustion analyzer to settle.

18. Compare the measured oxygen level to the

oxygen range for the inlet air temperature
shown in Table 4-1. Also, ensure that the
carbon monoxide (CO) and nitrogen oxide
(NOx) readings do not exceed the values
shown.

Table 4-1

Combustion Oxygen Levels for a 100%

Firing Rate

Inlet Air

Temp

Oxygen %

± 0.2

Carbon

Monoxide

NOx

>100°F

4.8 %

<100 ppm

<30 ppm

90°F

5.0 %

<100 ppm

<30 ppm

80°F

5.2 %

<100 ppm

<30 ppm

<70°F

5.3 %

<100 ppm

<30 ppm


19. If necessary, adjust the iris air damper

shown in Figure 4-5 until the oxygen level is
within the range specified in Table 4-1.

4-3