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7 condensate drain trap, Benchmark 1.5ln low nox boiler, Gf-120 – AERCO BMK 1.5 LN October 2012 User Manual

Page 88

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CHAPTER 7

MAINTENANCE

Page 88 of 166 AERCO International Inc. • 100 Oritani Dr. • Blauvelt, NY 10913 • Ph: 800-526-0288 PR1:10/18/12

Benchmark 1.5LN Low NOx Boiler

Installation, Operation and Maintenance Manual

GF-120

OMM-0041 0E

AIR/FUEL

VALVE

BLOWER

IGNITOR-

INJECTOR

FLAME
DETECTOR

STAGED IGNITION
ASSEMBLY

BURNER GASKET

BURNER GASKET

BURNER

HEX HEAD SCREWS (4)

BLOWER

GASKET

BURNER

PLATE

BLOWER

PROOF

SWITCH

BLOCKED
INLET
SWITCH

GROUNDING

SCREW

Figure 7-4: Burner Assembly Exploded View

7.7 CONDENSATE DRAIN TRAP

The Benchmark 1.5 Boiler contains a condensate trap as shown in Chapter 2, Figure 2-5. The
trap is located external to the unit and attached to the drain pipe from the exhaust manifold. This
trap should be inspected and, if necessary, cleaned to ensure proper operation.

NOTE

There are two slightly different types of condensate traps that may be used
in your configuration; an older style without an inlet adapter, and a newer
style with a built-in adapter (see Figure 7.5). Maintenance is the same,
except that the newer style does not need an orifice gasket (Step 6).

To inspect and clean the trap, proceed as follows:

Disconnect the external condensate trap by loosening the union pipe connection

1.

between the trap and the exhaust manifold drain pipe.

Remove the connections on the inlet and outlet sides of the condensate trap shown in

2.

Figure 7-5.

Loosen the four (4) thumbscrews securing the cover on the condensate trap. Remove

3.

the cover.

Remove the float from the condensate trap.

4.

Remove the orifice gasket from the trap.

5.