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Installation – Tomei Powered PISTON KIT User Manual

Page 15

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INSTALLATION

Please refer to the official workshop service manual from the vehicles manufacturer for detailed assembly informatio

1. CYLINDER BORING

① Always compare diameter of each cylinder bore with the

Pistons skirt to confirm the correct clearance.

IRON BLOCKS

0.050~0.055

ALUMINUM BLOCKS

0.045~0.055

EJ

0.035~0.045

【MEASURING THE PISTONS SKIRT DIAMETER】

Cylinder Bores inner diameter =

Measurements are to be taken from the lower

Piston Skirts outer diameter +

side of the Piston, Trust side, 10mm from the

Piston clearance specs

base of the Skirt.

② Have the Cylinder block bored to suit.

Always use a Dummy Head (Torque plate) when
you have the Cylinder Block bored.

③ Once Cylinder Boring has been completed, use the

Cylinder Gauge to verify that the clearance is within
the required values.

CLEARANCE SPECS (mm)

10mm

縦軸方向

上面より
約10mm下

センター

下面より
約10mm上

10mm

Thrust Direction

Direction of 
spindle

Approx 10mm 
below the 
deck surface

Center

On approx 
10mm the 
lower side

④ You'll find unwanted course edges at the bottom

of the cylinder bore after boring. Remove all metal
shavings and rough edges, and then chamfer
approx R0.3 with a file or similar tool. Do this at
the bottom of the bore and all surrounding areas.

Clearance

R 0.3

15

Figure is the Cylinder Block viewed from the bottom.