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Sensor docking station, Pyrometer calibration – Bully Dog 4038x Sensor Docking Station User Manual

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Sensor Docking Station

Pyrometer Calibration

In order to prevent heat damage to your engine, use the

following calibration procedure to determine the best

temperature to use for your GT or WatchDog defueling or

temperature warning level setting.

1. Make sure that your vehicle is running at stock

horsepower.

If you have installed a tune it will need to be

uninstalled (see your GT owner’s manual for more

information on how to do this).

A “stock” power level is not the same as

uninstalling the tune and will affect the outcome of

the calibration procedure. Make sure to completely

uninstall the tune.

2. Put your engine under a 100% work load.

You want to achieve the maximum stock exhaust

gas temperature.

A good way to do this is to complete the following

steps:

a. Find a steep hill with a long road and

a high speed limit.

b. Wait for a hot day.

c. Set up a heavy load on your vehicle.

d. Haul the load to the top of the hill.

3. Check and record the highest temperature read by the

pyrometer during step two.

This is the upper limit of the safe temperature

region for your engine.

Use this value as the safety defuel or warning level

setting for your GT or WatchDog.