Rockwell Automation 1770 DH,DHII,DH485 CABLE - Manual (Page 56)

Chapter 3
Constructing a Data Highway or
Data Highway Plus Cable System
3-24
b. Tin the end of the blue conductor wire with a light coating of solder.
ATTENTION: To avoid burning yourself, allow the wire and solder
to cool to room temperature before proceeding to the next step.
c. Push the notched insert onto the blue conductor wire so that the insert
is flush against the insulating washer. The clear conductor wire fits
into the notch in the end of the insert.
d. Using needlenose pliers, grasp the point of the pin and slip the large
end of the pin over the end of the blue conductor wire.
Clear
Conductor Wire
Blue
Conductor Wire
Notched
Insert
19604
Pin
Insulating
Washer
e. Keeping the pin seated evenly against the notched insert, heat the
large end of the pin with a soldering pencil and apply a bead of
solder through the hole in the large end of the pin.
ATTENTION: To avoid burning yourself, allow the pin and solder
to cool to room temperature before proceeding to the next step.
f. Carefully remove any excess solder from the outside of the pin.