Advance Adapters 48-6400 - Manual (Page 7)

ADVANCE ADAPTERS INC. P/N: SUZUKI
P.O. Box 247, 4320 Aerotech Center Way New Item: (09/09)
Paso Robles, CA 93447 PAGE 7 OF 11
Telephone: (800) 350-2223 Fax: (805) 238-4201 Page Rev. Date: 09-09-09
SPECIAL NOTE: The components packaged in this kit have been assembled and machined for specific type of conversions. Modifications to any of the components
will void any possible warranty or return privileges. If you do not fully understand modifications or changes that will be required to complete your conversion, we
strongly recommend that you contact our sales department for more information. This instruction sheet is only to be used for the assembly of Advance Adapter
components. We recommend that a service manual pertaining to your vehicle be obtained for specific torque values, wiring diagrams and other related equipment.
These manuals are normally available at automotive dealerships and parts stores.
SUZUKI GEARS KIT NUMBERS
48-4160 / 48-4900 /48-6400
29. Temporarily install the cluster gear into the case halves to check for gear and case clearance. Use a marking pen
to make the case for clearances. With a grinder modify the case as necessary to fit the gear.
30. Inspect the front shifter housing seal and o-ring for wear.
31. Remove the yoke seals from the housings and replace them with the new seals included in the kit.
32. Install the steel ball in the center housing as shown and adjust the shift rail until the ball drops into the slot.