Advance Adapters 48-6400 - Manual (Page 2)

ADVANCE ADAPTERS INC. P/N: SUZUKI
P.O. Box 247, 4320 Aerotech Center Way New Item: (09/09)
Paso Robles, CA 93447 PAGE 2 OF 11
Telephone: (800) 350-2223 Fax: (805) 238-4201 Page Rev. Date: 09-09-09
SPECIAL NOTE: The components packaged in this kit have been assembled and machined for specific type of conversions. Modifications to any of the components will
void any possible warranty or return privileges. If you do not fully understand modifications or changes that will be required to complete your conversion, we strongly recommend
that you contact our sales department for more information. This instruction sheet is only to be used for the assembly of Advance Adapter components. We recommend that a
service manual pertaining to your vehicle be obtained for specific torque values, wiring diagrams and other related equipment. These manuals are normally available at automotive
dealerships and parts stores.
SUZUKI GEARS KIT NUMBERS
48-4160 / 48-4900 /48-6400
5. On the bottom of the transfer case, remove the 6mm detent plug.
6. Remove the detent spring and ball by flipping the T/C over.
7. Remove the speedometer bolt and speedometer housing.
8. Remove the 7 bolts holding the front housing to the case. Please note bolt
locations.
9. Remove the front housing.
10. Remove the cluster shaft locking tab.
11. Remove the 11 bolts on the main case assembly.
12. Using a small hammer, tab the two case halves apart.