Routine service, Routine service table key, Routine service table service report – Snorkel SB80 User Manual
Page 11: Every year or 500 hours 2

11
COMPONENT INSPECTION OR SERVICES
INTERVAL A N R
Steering
Check fittings for proper torque
6
M
System
Check steering cylinder for leaks
30
D
Check linkage for wear areas
30
D
Check for missing / loose retainers
Daily
Elevating
Inspect for structural cracks
Daily
Assembly
Check pivot points for wear
30
D
Check pivot pin retaining bolts
30
D
for proper torque
Check members for deformation
Daily
Chassis
Check hoses for pinch or rubbing points
Daily
Check component mounting
6
M
for proper torque
Check swing bearing bolt (torque to
352 Nm [260 ft. lbs.])
6
M
Check welds for cracks
Daily
Axles
Grease Wear Pads on Extending Axles
20
H
Turret
Check ring gear for proper lubrication
and wear
Daily
Check planetary oil level
150
H
/3
M
Lubricate ring gear (MoS
2
grease)
150
H
/3
M
Torque
Check for leaks
Daily
Hubs
Check oil level
250
H
/6
M
Change oil after break-in period
50
H
/30
D
Change oil (SAE 90 gear oil)
2000
H
/2
Y
Wheel drive mounting hardware to 298 Nm
(220 ft. lbs.)
6
M
Lift
Check the cylinder rods for wear
30
D
Cylinders
Check pivot pin retaining bolts
30
D
for proper torque
Check seals for leaks
30
D
Inspect pivot points for wear
30
D
Check fittings for proper torque
30
D
Entire
Check for and repair collision damage
Daily
Unit
Check fasteners for proper torque
3
M
Check for corrosion, remove and repaint
3
M
Lubricate
30
D
Labels
Check for peeling, missing, or unreadable
Daily
labels & replace
Routine Service Table Key
Interval
Daily = each shift (every day) or every eight hours
30
D
= every month (30 days) or every 50 hours
3
M
= every 3 months or 125 hours
6
M
= every 6 months or 250 hours
1
Y
= every year or 500 hours
2
Y
= every 2 years or 1000 hours
A = Acceptable
N = No/Not Acceptable
R = Repaired/Acceptable
Routine Service Table
Service Report
Date: ____________
Owner: ___________________
Model No: ________________ Serial No: _______________
Serviced By: _______________
Service Interval: ____________
ROUTINE SERVICE
Use the following table as a guide for routine mainte-
nance. Inspection and maintenance shall be
performed by personnel who are trained and famil-
iar with mechanical and electrical procedures. Refer
to the Service Manual for complete service instructions.
Please copy this page and use the Routine Service
Table as a checklist when inspecting a machine for
service.
COMPONENT INSPECTION OR SERVICES
INTERVAL A N R
Engine Oil
Check level and condition
Daily
Check for leaks
Daily
Change oil & filter (Dual Fuel)
200
HOURS
Change oil & filter (Diesel)
500
HOURS
Engine Fuel
Check fuel level
Daily
System
Check for leaks
Daily
Replace fuel filter
6
M
Check air cleaner
30
D
Batteries
Check electrolyte level
Daily
Clean exterior
3
M
Clean terminals
3
M
Engine
Check coolant level (with engine cold)
Daily
Coolant
Replace coolant
2
Y
Hydraulic
Check level
Daily
Fluid
Change filter
6
M
* See note
Drain and replace
2
Y
Hydraulic
Check for leaks
Daily
System
Check hose connections
30
D
Check hoses for exterior wear
30
D
Emergency
Check operation of emergency override
Daily
Hydraulic
power unit
System
Controller
Check operation of all controls
Daily
Control
Check the exterior of the cable
Daily
Cable
for pinching, binding or wear
Platform
Check fasteners for proper torque
Daily
Floor and
Check welds for cracks
Daily
Rails
Check condition of platform
Daily
Check condition of anchorage points
Daily
Check condition of operators manual
Daily
Tires
Check for damage
Daily
Check air pressure (7 bar [100 psi])
Daily
Check lug nuts (torque to 260 ft. lbs. [352 Nm])
30
D
Hydraulic
Wipe clean
30
D
Pump
Check for leaks at mating surfaces
30
D
Check for hose fitting leaks
Daily
Check mounting bolts for proper torque
30
D
Hydraulic
Check hydraulic drive motor operation
Daily
Drive System Check hoses, fittings, and valve block
for leaks
Daily
ISO grade 46, for temperature range of 4
o
C (40
o
F) up to 43
o
C (110
o
F).
*For colder climates:
ISO grade 32, for temperature range of -12
o
C (10
o
F) up to 18
o
C (65
o
F)