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Routine service, Routine service table key, Routine service table service report – Snorkel SB80 User Manual

Page 11: Every year or 500 hours 2

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11

COMPONENT INSPECTION OR SERVICES

INTERVAL A N R

Steering

Check fittings for proper torque

6

M

System

Check steering cylinder for leaks

30

D

Check linkage for wear areas

30

D

Check for missing / loose retainers

Daily

Elevating

Inspect for structural cracks

Daily

Assembly

Check pivot points for wear

30

D

Check pivot pin retaining bolts

30

D

for proper torque
Check members for deformation

Daily

Chassis

Check hoses for pinch or rubbing points

Daily

Check component mounting

6

M

for proper torque
Check swing bearing bolt (torque to

352 Nm [260 ft. lbs.])

6

M

Check welds for cracks

Daily

Axles

Grease Wear Pads on Extending Axles

20

H

Turret

Check ring gear for proper lubrication

and wear

Daily

Check planetary oil level

150

H

/3

M

Lubricate ring gear (MoS

2

grease)

150

H

/3

M

Torque

Check for leaks

Daily

Hubs

Check oil level

250

H

/6

M

Change oil after break-in period

50

H

/30

D

Change oil (SAE 90 gear oil)

2000

H

/2

Y

Wheel drive mounting hardware to 298 Nm

(220 ft. lbs.)

6

M

Lift

Check the cylinder rods for wear

30

D

Cylinders

Check pivot pin retaining bolts

30

D

for proper torque
Check seals for leaks

30

D

Inspect pivot points for wear

30

D

Check fittings for proper torque

30

D

Entire

Check for and repair collision damage

Daily

Unit

Check fasteners for proper torque

3

M

Check for corrosion, remove and repaint

3

M

Lubricate

30

D

Labels

Check for peeling, missing, or unreadable

Daily

labels & replace

Routine Service Table Key

Interval

Daily = each shift (every day) or every eight hours

30

D

= every month (30 days) or every 50 hours

3

M

= every 3 months or 125 hours

6

M

= every 6 months or 250 hours

1

Y

= every year or 500 hours

2

Y

= every 2 years or 1000 hours

A = Acceptable

N = No/Not Acceptable

R = Repaired/Acceptable

Routine Service Table

Service Report

Date: ____________
Owner: ___________________
Model No: ________________ Serial No: _______________
Serviced By: _______________

Service Interval: ____________

ROUTINE SERVICE

Use the following table as a guide for routine mainte-

nance. Inspection and maintenance shall be

performed by personnel who are trained and famil-

iar with mechanical and electrical procedures. Refer

to the Service Manual for complete service instructions.
Please copy this page and use the Routine Service

Table as a checklist when inspecting a machine for

service.

COMPONENT INSPECTION OR SERVICES

INTERVAL A N R

Engine Oil

Check level and condition

Daily

Check for leaks

Daily

Change oil & filter (Dual Fuel)

200

HOURS

Change oil & filter (Diesel)

500

HOURS

Engine Fuel

Check fuel level

Daily

System

Check for leaks

Daily

Replace fuel filter

6

M

Check air cleaner

30

D

Batteries

Check electrolyte level

Daily

Clean exterior

3

M

Clean terminals

3

M

Engine

Check coolant level (with engine cold)

Daily

Coolant

Replace coolant

2

Y

Hydraulic

Check level

Daily

Fluid

Change filter

6

M

* See note

Drain and replace

2

Y

Hydraulic

Check for leaks

Daily

System

Check hose connections

30

D

Check hoses for exterior wear

30

D

Emergency

Check operation of emergency override

Daily

Hydraulic

power unit

System

Controller

Check operation of all controls

Daily

Control

Check the exterior of the cable

Daily

Cable

for pinching, binding or wear

Platform

Check fasteners for proper torque

Daily

Floor and

Check welds for cracks

Daily

Rails

Check condition of platform

Daily

Check condition of anchorage points

Daily

Check condition of operators manual

Daily

Tires

Check for damage

Daily

Check air pressure (7 bar [100 psi])

Daily

Check lug nuts (torque to 260 ft. lbs. [352 Nm])

30

D

Hydraulic

Wipe clean

30

D

Pump

Check for leaks at mating surfaces

30

D

Check for hose fitting leaks

Daily

Check mounting bolts for proper torque

30

D

Hydraulic

Check hydraulic drive motor operation

Daily

Drive System Check hoses, fittings, and valve block

for leaks

Daily

ISO grade 46, for temperature range of 4

o

C (40

o

F) up to 43

o

C (110

o

F).

*For colder climates:

ISO grade 32, for temperature range of -12

o

C (10

o

F) up to 18

o

C (65

o

F)