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OR-Fab 83203 JEEP CHEROKEE XJ 3-PIECE FRONT WINCH BUMPER User Manual

Page 5

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5

‘84-’01 XJ Front Bumper - Kit 83202, 83203

a. Remove line from cruise control fitting and t-con-

nector.

b. Remove T-connector from reservoir line and

manifold line.

c.

Trim manifold line, if necessary, and install onto
cruise control fitting.

d. Remove wiring harness and clips from driver

side inner fender.

e. Install two kit bracket (2” step) onto driver side

inner fender with two kit bolts (5/16” x 3/4” self-
tapping). DO NOT TIGHTEN.

WARNING

Vacuum fittings and lines may have become brittle over
time. Use care when handling fittings and vacuum
lines. If necessary, use lengths of kit line (vacuum) in
place of cracked or damaged vacuum line.

Inner
Fender

Clips

Wiring
Harness

Vacuum
Reservoir

Kit Bracket
(2” Step)

Kit Bolt
(5/16” x 3/4”)

f.

Install vacuum reservoir onto two kit brackets
(2” step) with two factory c-clips and bolts. DO
NOT TIGHTEN.

g. Install wiring harness onto two kit brackets (2”

step) with two kit ties (zip).

h. TIGHTEN two kit bolts (5/16” x 3/4”) and two

factory bolts.

i.

Remove manifold line and fitting from check
valve and intake manifold.

j.

Install T-connector onto check valve.

k.

Install manifold line into T-connector.

l.

Install vacuum reservoir line into T-connector
and route vacuum reservoir line to vacuum res-
ervoir.

m. Trim vacuum reservoir line, if necessary. Install

vacuum reservoir line onto vacuum reservoir
with rubber fitting.

2. Non-Cruise Control Models: Vacuum lines

a. Repeat above steps, ignoring cruise control pro-

cedures.

C-Clips &
Bolts

Vacuum
Reservoir

Kit Ties
(Zip)

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