OR-Fab 83240 JEEP CHEROKEE XJ FRONT HD BUMPER WITH HOOP - Manual

3651 N Highway 89 • Chino Valley, AZ 86323
(928) 636-7080 • www.p-a-g.net
JEEP CHEROKEE, WAGONEER
(XJ) HD FRONT BUMPER
INSTALLATION INSTRUCTIONS
1984-2001
KIT# 83240
1984-2001 W/ HOOP KIT# 83241
WARNING
Before you install this kit, read and understand all
instructions, warnings, cautions, and notes in this
instruction sheet and in the vehicle owner’s manual.
CAUTION
Proper installation of this kit requires knowledge of the
factory recommended procedures for removal and
installation of original equipment components. We rec-
ommend that the factory shop manual and any special
tools needed to service your vehicle be on hand during
the installation. Installation of this kit without proper
knowledge of the factory recommended procedures
may affect the performance of these components and
the safety of the vehicle. We strongly recommend that
a certified mechanic familiar with the installation of sim-
ilar components install this kit.
WARNING
Many states and municipalities have laws restricting
bumper heights and vehicle lifts. Consult state and
local laws to determine if the changes you intend to
make to the vehicle comply with the law.
WARNING
Always wear eye protection when operating power
tools.
WARNING
Before you install this kit, block the vehicle tires to pre-
vent the vehicle from rolling.
NOTE
Performance Automotive Group recommends using
the Loctite® supplied in the kit on the threads of all kit
nuts and bolts unless specified otherwise in these
instructions.
1 ‘84-’01 XJ Front Bumper - Kit 83240, 83241
Before Starting Installation
1. Carefully read all warnings and instructions com-
pletely before beginning.
2. Verify all parts have been received in this kit by
checking the parts list at the end of this document.
3. Only install this kit on the vehicle for which it is
specified. If anytime during the installation you
encounter something different from what is outlined
in the instructions, call technical support at (928)
636-7080.
4. Special tools needed:
a. Die grinder or similar tool capable of cutting
metal and plastic.
b. 7/32” drill bit
Engine Compartment
1. Disconnect both battery cables. Disconnect negative
cable first, then positive cable.
NOTE
Kit parts are prefaced by the word kit and appear in
bold print.
NOTE
If parts are missing from kit, please be prepared to pro-
vide the following information:
1. Name of purchase location
2. Bar Code on side of box
3. Date above bar code
4. Date inside box cover
5. Inspector # from inside box cover
NOTE
OR-Fab HD front winch bumper will ONLY mount
8000lb (WARN M8000). “low profile” remote winches.
9500lb. winches will fit with minor modifications to the
lower core support depending on size.
Positive
Cable
Battery
Negative
Cable