OR-Fab 89601 PRO LIGHT BAR - CHEVY 2500/3500 User Manual
Before starting installation, Install light bar
3651 N Highway 89 • Chino Valley, AZ 86323
(928) 636-7080 • www.p-a-g.net
CHEVY HD
FRONT LIGHT BAR KIT
INSTALLATION INSTRUCTIONS
2007+
KIT# 89601
WARNING
Before you install this kit, read and understand all
instructions, warnings, cautions, and notes in this
instruction sheet and in the vehicle owner’s manual.
CAUTION
Proper installation of this kit requires knowledge of the
factory recommended procedures for removal and
installation of original equipment components. We rec-
ommend that the factory shop manual and any special
tools needed to service your vehicle be on hand during
the installation. Installation of this kit without proper
knowledge of the factory recommended procedures
may affect the performance of these components and
the safety of the vehicle. We strongly recommend that
a certified mechanic familiar with the installation of sim-
ilar components install this kit.
WARNING
Many states and municipalities have laws restricting
bumper heights and vehicle lifts. Consult state and
local laws to determine if the changes you intend to
make to the vehicle comply with the law.
WARNING
Always wear eye protection when operating power
tools.
WARNING
Before you install this kit, block the vehicle tires to pre-
vent the vehicle from rolling.
NOTE
Performance Automotive Group recommends using
the Loctite® supplied in the kit on the threads of all kit
nuts and bolts unless specified otherwise in these
instructions.
1
‘07+ Chevy HD Light Bar - Kit 89601
Before Starting Installation
1. Carefully read all warnings and instructions com-
pletely before beginning.
2. Verify all parts have been received in this kit by
checking the parts list at the end of this document.
3. Only install this kit on the vehicle for which it is
specified. If anytime during the installation you
encounter something different from what is outlined
in the instructions, call technical support at (928)
636-7080.
4. Park vehicle on a clean, dry, flat, level surface and
block tires so vehicle cannot roll in either direction.
Install Light Bar
1. Install kit Mounting Brackets
a. Bolt kit Frame Mount Bracket to Sleeve
Bracket using four bolts (3/8” x 1”). Leave
bolts loose enough that you can slide the brack-
ets around to allow for adjustment during install.
NOTE
Kit parts are prefaced by the word kit and appear in
bold print.
NOTE
If parts are missing from kit, please be prepared to pro-
vide the following information:
1. Name of purchase location
2. Bar Code on side of box
3. Date above bar code
4. Date inside box cover
5. Inspector # from inside box cover
kit Frame Mount
Bracekt
Kit Sleeve
Bracket &
Hardware
Document Outline
- Before Starting Installation
- 1. Carefully read all warnings and instructions com pletely before beginning.
- 2. Verify all parts have been received in this kit by checking the parts list at the end of this document.
- 3. Only install this kit on the vehicle for which it is specified. If anytime during the installation you encounter something different from what is outlined in the instructions, call technical support at (928) 636-7080.
- 4. Park vehicle on a clean, dry, flat, level surface and block tires so vehicle cannot roll in either direction.
- Install Light Bar
- 1. Install kit Mounting Brackets
- a. Bolt kit Frame Mount Bracket to Sleeve Bracket using four bolts (3/8” x 1”). Leave bolts loose enough that you can slide the brack ets around to allow for adjustment during install.
- b. Remove bolt going through lower part of frame below towhook and lowest forward most bolt running through towhook horizontally.
- c. Using a hole saw or other plastic cutting method cut a 2.25”-2.5” diameter hole through plastic part of bumper to allow for light bar to pass through. Hole should be located in to the out side of towhook. Use bracket bolted together to get...
- d. Install kit bracket assembly securing using OE bolts removed. kit Bracket should form around outside of frame rail and flat surface with tube sticking out should be located outward of the frame and sticking through hole cut in plastic port...
- e. Repeat previous steps on opposite side of vehi cle.
- 2. Install kit light bar hoop.
- 1. Install kit Mounting Brackets
- After Completing Installation
- Kit# 89500 Light Bar