Prochem Apex - Manual (Page 5)

TABLE OF CONTENTS
APEX 86037630 3
SAFETY - DIESEL
Safety Instructions................................................5-1
Hazard Intensity Level..........................................5-3
OPERATION & SYSTEMS - DIESEL
Technical Specifications.......................................6-1
Installation Requirements.....................................6-2
Fuel Requirements ...............................................6-2
Engine Oil Requirements .....................................6-2
Chemical Requirements .......................................6-3
Water Requirements .......................................... .6-3
Components ....................................................... .6-4
Water Pumping and Heat Transfer System ....... .6-8
Chemical Injection System ................................. .6-10
Vacuum System ................................................. .6-11
Pre-run Inspections ............................................ .6-12
Priming the Chemical Pump............................... .6-13
Waste Pump ....................................................... .6-13
Cleaning ............................................................. .6-13
Upholstery Cleaning ........................................... .6-14
Shutdown and Daily Maintenance...................... .6-14
Personal Protective Equipment .......................... .6-14
De-flooding Operations ...................................... .6-14
Freezing Protection ............................................ .6-14
Winterizing Your Unit.......................................... .6-15
Removing Anti-freeze from Unit ......................... .6-16
MAINTENANCE & SERVICE - DIESEL
Maintenance
Service Schedule .......................................... 7-1
Key Checkpoints ........................................... 7-3
Engine ........................................................... 7-4
Vacuum Pump ............................................... 7-5
Water Pump................................................... 7-6
Vacuum Inlet Filter ........................................ 7-6
Vacuum Relief Valve ..................................... 7-6
Vacuum Pump Drive Belts ............................ 7-6
Water Pump Drive Belt.................................. 7-7
Float Valve (Water Box) ................................ 7-7
Waste Tank Strainer Basket.......................... 7-7
Y-Strainer (Outlet) ......................................... 7-7
Check Valve (Outlet) ..................................... 7-7
Chemical Pump ............................................. 7-7
Chemical and Simulator Valve ...................... 7-7
Nitrogen Accumulator.................................... 7-8
Pressure Regulator ....................................... 7-8
Vacuum Hoses .............................................. 7-8
High Pressure Hoses .................................... 7-8
Optional Waste Pump-out ............................. 7-8
Temperature Balance Orifice ........................ 7-8
Engine Coolant Replacement ....................... 7-8
General Service Adjustments
Engine Speed ................................................ 7-9
High Altitude Operations ............................... 7-9
Check Valve (Solution Outlet) ....................... 7-10
Chemical Pump ............................................. 7-10
Packing Nut Adjustment for
Chemical Metering & Selector Valves........... 7-11
Pressure Regulators...................................... 7-11
Adding/Draining Engine Coolant ................... 7-11
Troubleshooting............................................. 7-12