Ramsey Winch DC 34,9 - Manual (Page 12)

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17. Press bearing (item #24) onto worm (item #23). NOTE: Be sure thick shoulder
of bearings outer race (side with manufacturer’s name and part number) is out,
away from worm threads. Press bearing and worm into gear housing. Slip gas-
ket (item #43) onto bearing cap (item #6). Use four capscrews (item #29) to
secure cap to gear housing. Torque capscrews to 7 ft-lbs. (9.4 Nm) each.
Attach solenoid assembly (item #2) to gear housing. Use two (item #34)
capscrews and three (item #30) capscrews with three flatwashers (item #40).
Tighten capscrews to 7 ft-lbs. (9.4Nm) each. Insert plug (item #56) into tapped
hole of cover. Permatex may be applied to threads to help prevent oil leakage.
TIGHTEN plug securely.
18. Press bearing (item #24) onto worm and into worm gear housing. NOTE: Be sure
thick shoulder of bearings outer race (side with manufacturer’s name and number)
is out, away from worm threads. Place gasket (item #43) onto spur gear housing
(item #16). Secure spur gear housing to worm gear housing using four capscrews
(item #33). Torque capscrews to 7 ft-lbs. (9.4 Nm) each.
Mount motor (item #51) to spur gear housing (item #16) using three lockwashers
and nuts (items #39 & #41). Attach solenoid cables to motor terminals. Tighten all
nuts securely.
19. Place snap ring (item #65) over end of worm shaft (item #23) and set into
snap ring groove. Insert key (item #19) into keyway of worm shaft. Place
thrust washer (item #68) over each end of spur gear shaft (item #21). Set
spur gear shaft assembly into bearing of spur gear housing. Slide gear (item
#12) and (item #68) thrust washer over end of worm shaft (item #23).
Insert pins (item #57) into cover (item #9). Place gasket (item #44) onto
cover. Attach cover and gasket to spur gear housing using twelve cap-
screws (item #28). Torque capscrews to 8 ft-lbs. (10.8 Nm.) each.
Insert plug (item #54) into bottom of spur gear housing. Permatex may be
applied to threads to help prevent oil leakage.
Remove reducer and fitting (items #50 & #53) from top of spur gear hous-
ing. Pour .24 liters (1/2 pt) of SAE 20 weight motor oil into spur gear box.
Replace reducer and fitting into top of spur gear housing. Tighten reducer
and fitting securely.
20. Attach mounting angles (items #4 & #5) using six capscrews
(items #32) with lockwashers and capscrews (items #35 & #31).
Torque capscrews to 34 ft-lbs. (46 Nm.) each. Insert plug (item
#54) into bottom of gear housing. Permatex may be applied to
threads to help prevent leakage.
Pour .35 liters (3/4 pt) of E.P. 140 gear oil into housing thru hole
in top of housing. Insert relief fitting (item #50) into reducer (item
#53). Reducer should then be placed into hole on top of gear
housing. Tighten fitting and reducer securely.