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Ransburg Evolver Water Applicator 78863-90, 78863-60 User Manual

Page 21

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17

Robot Waterbase Applicator - Operation

Fluid Flow Rate

Keep the fluid flow rate as low as possible, consis-

tent with the conveyer or robot arm speed. For an

isolated paint system, fluid flow is adjusted through

the robot PLC by varying the pilot pressure to a fluid

regulator within the paint equipment system. Fluid

pressures from the circulating system may be as high

as 250 psig.

Target Distance

The distance between the gun tip and the article

being painted should be between 10-14". Excessive

distance causes a waste of coating material and wrap

back (paint particles being deposited on the gun body

or the robot arm). At close distances, the voltage at

the tip of the gun will be reduced, which decreases

the charging effect of the gun.

Electrostatic Voltage

The maximum voltage limit for these spray guns is

100 kV. Some painting operations may require dif-

ferent voltage settings to obtain optimum transfer

efficiencies. If Faraday cage areas are predominant

on the item being painted, a lower voltage setting

would aid in coating these areas.

When not spraying, it is recomended to set back

voltage to 30-40 kV or off.

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Most paints and solvents are toxic to a cer-

tain degree and flammable or combustible. Use

them only in a well ventilated atmosphere. Use

protective equipment as required in the material

safety data sheet supplied with the paint, coat-

ing, or solvent.

W A R N I N G

!

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If a 0 kV command is sent to the MicroPak,

a feedback fault will occur.

NOTE

Sometimes, depending upon target carrier spac-

ing, higher setback voltages may be required. The

ramp-up time for the HP-404 cascade (0-100 kV) is

approximately 3 seconds. This may be slightly lon-

ger with waterbase applications due to the charge

capacity of the fluid system.

The MicroPak voltage ramp-down works at a rate of

33 kV/sec. However, in waterbase applications, this

may be longer.

AA-03-01.1