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Operation, Spray gun controls – Ransburg Evolver Water Applicator 78863-90, 78863-60 User Manual

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Robot Waterbase Applicator - Operation

OPERATION

Dump Pilot (DP)

When the target part is finished and a color change

is desired, insure voltage is turned Off.

SPRAY GUN CONTROLS

Atom (A) / Fan Air (F)

The RWA-EFM gun fluid On/Off is controlled by a

trigger line where a signal comes from either the

robot or a PLC. This signal must be a minimum of

70 psig. The atomization and fan air are always on

and should be controlled by the solenoid valves

either at the robot arm or as close as possible to

the gun.

Air cap pressures should be set using air cap test

kit. This provides a consistent measurement, so

initial settings may be duplicated at any time. (See

"Parts Identification" section for air cap test kit part

numbers.)

Air Purge (AP)

After the dump line has been properly cleaned and

blown down, turn the air purge (AP) line on. This air

flow should remain on during the spray cycle. Re-

comended air pressure for air purge (AP) is 45 psig.

This may be adjusted up or down, depending upon

performance.

Paint Viscosity

This applicator is capable of atomizing paint of most

any desired viscosity. It is recomended to keep the

material viscosity as low as possible. This allows

spraying at lower fan and atomization air pressures

which results in less overspray and higher transfer

efficiency.

>

Insure that the fan and atomization air

are on and flowing prior to triggering the

fluid. Failure to follow this sequence will

cause spits and defects on the part being

painted.

NOTE

>

Failure to turn voltage OFF during color

change sequence could cause a fire or explo-

sion.

>

Never apply voltage to robotic spray gun

system when not in use. When electrostatically

spraying a waterborne material, the entire paint

column, from the spray gun to the fluid tank or

pump system, is charged at high voltage. In-

sure proper protection from voltage discharge.

Not providing protection may cause damage

to equipment, serious injury to personnel, or

death.

W A R N I N G

!

>

Failure to properly clean and blow down the

walls of the dump line tube may cause a voltage

drain when spraying the target. This voltage

drain will cause a lower voltage at the gun tip,

lowering transfer efficiency, possibly causing

paint defects.

C A U T I O N

!

W A R N I N G

!

Actuate the dump pilot (DP) signal and properly clean

the line using an appropriate solvent for the material

being sprayed.

When the cleaning cycle with solvent is complete, an

air purge for several seconds is recomended to clean

and dry the I.D. of the dump line hose.

AA-03-01.1