Trouble shooting – Controlled Products Systems Group SW4705011G3 User Manual
Page 24

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TROUBLE SHOOTING
Symptom
Possible Causes
Solution
No Stop Control.
Check the green LED (D17) on GL board. If the green LED is off, check to
make sure a stop control has been installed across terminals J1-3 & J1-5 of
the GL board.
If the yellow LED blinks six times there is a master/second unit
communication failure. If operator is a single unit make sure there is a
jumper across terminals J4-1 and J4-2. If operator is in a dual gate
configuration make sure that the communication wiring between the two
units is undamaged and complete.
If the yellow light is solid the board needs to learn the motor. Follow the
directions on page 21.
An accessory is active or
malfunctioning. Check the red
input status LEDs, D11-D31.
If any red LEDs are on, check the corresponding input. An installed
accessory may be wired incorrectly or malfunctioning. Remove the
accessory and test the operator.
Stand-alone Operators: make sure there is a jumper installed across the J4
connector.
Master/Second Operation: Make sure that the master/second wiring is
installed correctly and is intact (not dammaged).
Low or no high voltage power. Measure the incoming voltage at the unit's on/off switch. It should be within
5% of the operator's rating when running. Make sure that the proper wire
gauge was used for the distance between breaker and operator by
consulting the wiring specifications section on page 14 of this manual.
Low or no low voltage power
Measure the voltage at terminals R1 & R2 in the operator. This voltage
should be within 5% of 24VAC. If the high voltage power is good and the low
voltage power is bad, check to make sure the circuit fuse is not tripped
and that the correct primary tap is used on the transformer. If fuse and
tap are correct replace the transformer.
No LEDs illuminated on GL
board.
If both primary and secondary power is good, check to make sure that the J2
connector is making good contact with the pins on the GL board. If all is
good replace GL board
Transformer's secondary is
overloaded.
Remove all accessory devices and test the operator. If the contactor stops
chattering, find an alternate power source for some of the devices
Low primary (high voltage)
power.
Measure the incoming line voltage at the unit's on/off switch. It should be
within 5% of the operator's rating when running. Make sure that the proper
wire gauge was used for the distance between breaker and operator by
consulting the wiring specifications section on page 14 of this manual.
Measure the incoming line voltage at the unit's on/off switch as well as the
meter base or sub panel. Make sure there is not a major change in voltage.
The voltage at the operator should be within 5% of the operator's rating
when running.
Check the number of amps currently being drawn from the panel, make sure
that the total power being drawn does not exceed the panel's rating.
Make sure that the proper wire gauge was used for the distance between
breaker and operator by consulting the wiring specifications section on page
14 of this manual.
Problem in the motor.
Perform a visual inspection of the motor. Examine the motor's labels for any
distortion or signs of over heating. Replace the motor if it is humming,
grinding or making excessive noise. Note: Repeated motor problems
indicate poor primary power.
Problem in the contactor.
Examine the contactor for sparking, smoke, burn marks. Remove the wires
from one side of the contactor then measure the contact points for high
resistence (above 1 ohm). Replace the contactor.
Motor runs but
gate doesn't move.
Damaged or imptoperly
tensioned belt/drive chain.
Make sure that the operator's belt/drive chain is intact and tensioned
correctly.
Improper J4 Connector Wiring
(Master/Second)
Fault in the operator. Check
the yellow diagnostic LED at
the top right of the GL board
next to the programming dip
switches.
Operator fails to
run.
The contactor
chatters when the
operator begins to
move.
Low primary (high voltage)
power.
The operator runs
slow and/or trips
the internal
overload.