Controlled Products Systems Group SW4705011G3 - Manual (Page 2)

2
Before attempting to install, operate or maintain the operator, you must read and fully understand this
manual and follow all safety instructions.
These instructions are intended to highlight certain safety related issues. These instructions are
not intended to be comprehensive. Because each application is unique, it is the responsibility of
the purchaser, designer, installer and end user to ensure that the total gate system is safe for its
intended use.
TABLE OF CONTENTS
PACKING LIST
Before beginning your installation check that all components were supplied and received undamaged. Refer to list
below for Factory Supplied parts.
PART #
02-401-SP
10-2108-T
10-2109
10-2111
40-3505
80-2103
82-HN38-18
82-SB50-08
84-FN-38
85-FW-38
QTY.
1
1
1
1
2
2
2
2
4
2
DESCRIPTION
STOP BUTTON
ARM CHANNEL
EXTENSION ARM
GATE BRACKET
WARNING SIGN
BLACK PLASTIC KNOB
3/8 x 1-1/2 HEX HEAD BOLT
1/2-13 x 1/2 SHOULDER BOLT
3/8-16 SERRATED FLANGED NUT
3/8” FLAT WASHER
PART #
02-401-SP
06-2025-T
08-2001
10-2011
70-18618
10-3900
11-18619
12-10172
40-18627
40-3505
80-207-20
80-575
82-HN38-16
82-HN75-28
82-NH38-06CP
84-RH-75
85-LS-38
86-CP05-300
QTY.
1
1
2
1
1
1
1
2
1
2
1
4
2
1
6
1
2
1
DESCRIPTION
STOP BUTTON
ACTUATOR ARM
EXTENSION ARM HOLDER
GATE BRACKET
EXTENSION ARM
39” GALVANIZED STEEL PIPE
PIVOT PIN
3/4 BUSHING
LABEL, DISCONNECT
WARNING SIGN
3/8 x 3/8 x 1-1/2 KEY
3/4 FLAT WASHER
3/8-16 x 1 HEX HEAD BOLT
3/4-10 x 3 HEX HEAD BOLT
3/8-16 x 3/8 CONE POINT SET
3/4-10 HEX NUT
3/8 LOCKWASHER
COTTER PIN
HARDWARE KIT SW470 (K77-SW470) HARDWARE KIT SW490 (K77-SW490)
OPERATOR SPECIFICATIONS
Packing List . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Gate Weight Specifications . . . . . . . . . . . . . . . . . .2
Operator Dimensions . . . . . . . . . . . . . . . . . . . . . .3
UL 325 Model Classifications . . . . . . . . . . . . . . . .3 & 4
OPERATOR WARNINGS
Gate System . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Safety Installation Information . . . . . . . . . . . . . . . .6
Safety Label Placement . . . . . . . . . . . . . . . . . . . .7
Safety for Swing & Ornamental Grill Type Gates . . . . .7
OPERATOR MOUNTING
Post Mounting (SW470) . . . . . . . . . . . . . . . . . . . .8
Pad Mounting (SW470) . . . . . . . . . . . . . . . . . . . .9
Pad Mounting (SW490) . . . . . . . . . . . . . . . . . . . .10
MECHANICAL OPERATOR FEATURES
Control Arm Assembly (SW470) . . . . . . . . . . . . . .11
Gate Bracket Installation . . . . . . . . . . . . . . . . . . . .11
Control Arm Assembly (SW490) . . . . . . . . . . . . . .12 & 13
Manual Disconnect . . . . . . . . . . . . . . . . . . . . . . . .13
OPERATOR WIRING & PROGRAMMING
Install Power Wiring & Control Station . . . . . . . . .14
Wiring Specifications . . . . . . . . . . . . . . . . . . . . . .14
Disconnect Switch Power Wiring . . . . . . . . . . . . .15
Stop/Rest Button Control Wiring . . . . . . . . . . . . . .15
Radio Receiver Instructions . . . . . . . . . . . . . . . . .16
Limit Switch Adjustment . . . . . . . . . . . . . . . . . . . .16
SAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Optional Control Devices . . . . . . . . . . . . . . . . . . .18 & 19
Control
Board Illustrations . . . . . . . . . . . . . . . . . . .20
Controller Programming and Features . . . . . . . . .21
Program Settings . . . . . . . . . . . . . . . . . . . . . . . . .22 & 23
Trouble Shooting . . . . . . . . . . . . . . . . . . . . . . . . . .24 & 25
Hall Effect Sensor Adjustment . . . . . . . . . . . . . . .26
Operator Maintenance . . . . . . . . . . . . . . . . . . . . .27
Repair Parts (SW470) . . . . . . . . . . . . . . . . . . . . .28
Illustrated Parts (SW470) . . . . . . . . . . . . . . . . . . .29
Repair Parts (SW490) . . . . . . . . . . . . . . . . . . . . .30
Illustrated Parts (SW490) . . . . . . . . . . . . . . . . . . .31
Warranty Policy . . . . . . . . . . . . . . . . . . . . . . . . . . .32
1 Phase Wiring Diagram (SW470) . . . . . . . . . . . .33
1 Phase Wiring Diagram (SW490) . . . . . . . . . . . .34
3 Phase Wiring Diagram (SW490) . . . . . . . . . . . .35
Control Connection Diagrams . . . . . . . . . . . . . . . .36
Model
SW470-50
SW490-50
SW490-75
SW490-100
Max. Gate Width
12 FT.
16 FT.
19 FT.
22.FT.
Max. Wt. (Lbs)
500
750
900
1000
HP
1/2
1/2
3/4
1
GATE WEIGHT SPECIFICATIONS