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Breakaway battery charger installation, Breakaway switch installation instructions, Installation guide – Draw-Tite 1028 BREAKAWAY SYSTEM W_CHARGER User Manual

Page 2: Important facts to remember

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Installation Guide

1.

Mount Battery Case securely to
frame, jack post or other suitable
location on trailer with Breakaway
Switch Cable towards tow vehicle.

2.

WARNING Switch location

should be selected to ensure
unobstructed line of pull in
event of vehicle separation.

3.

Bolt breakaway switch bracket
to frame of trailer or battery case
bracket using 1/4” bolt and lock nut
or (2) 1/4” jam nuts. (Bolt and nuts
not included in kit.)

4.

WARNING Do not over tighten bolt.

Switch must be able to pivot.

5.

Check and install battery.

6.

Wire per schematic. Properly
insulate all connections.

7.

Attaching to tow vehicle: Attach
Breakaway Switch Cable to tow
vehicle frame being certain the
cable does not drag on the ground
and no strain or restriction is placed
on the cable.

8.

WARNING Do not hook cable

to safety chain loop or hitch ball.

Technical Assistance Call Toll-Free: 1-888-785-5832 or www.tekonsha.com

P/N 2218 REV O 06/03

ABCD /Tow Charger /12 Volt Lead-Acid Battery

Instructions and Installation

(Continued)

BREAKAWAY BATTERY CHARGER INSTALLATION

2

+

_

TOW VEHICLE

BREAKAWAY SWITCH

ELECTRICAL CONNECTOR

BATTERY

12 VOLT

SPLICE TO BRAKE OUTPUT
FROM TRAILER BRAKES

BRAKE OUTPUT FROM
BRAKE CONTROL

BLUE

BLUE

BLACK

BLACK

BRAKE
OUTPUT
FROM
TRAILER
BRAKES

TOW VEHICLE GROUND

GROUND

Important Facts to Remember

1.

ATTENTION INSTALLER: Please
give this sheet to consumer upon
completion of installation.

2.

SAFETY ITEM: Solder all wire
connections.

3.

Check condition of battery prior
to each trip.

4.

WARNING Disconnect trailer plug

before testing breakaway unit. Failure
to do so will result in severe damage
to electronic brake control.

5.

WARNING Check your breakaway

system periodically to insure that
wiring and connections are secure.
A short or an open circuit can result
in a no-brake condition.

6.

For optimal performance, it is
recommended that breakaway
devices be replaced every 3-5 years.

7.

For Technical Assistance and Warranty
Information call: 1-888-785-5832 or
www.tekonsha.com

READ THIS FIRST:

Read and follow all instructions
carefully before installing or operating
the Breakaway Switch. Keep these
instructions for future reference.

BREAKAWAY SWITCH
INSTALLATION INSTRUCTIONS