Document Outline

• Save These Instructions
• 1 Introduction
  • 1.1 Scope of the Manual
  • 1.2 Product Overview
  • 1.3 Part Numbers and List Options
    • 1.3.1 Cordex CXRF-HP 48-1.2 kW 1RU 19" shelf system, up to 3600W output power, CXCM1 Controller and GMT fuse distribution (Figure 1)
    • 1.3.2 Cordex CXRF-HP 48-1.2 kW 1RU 19" shelf system, up to (a) 4800W output power and (b) 6000W output power (Figure 2)
    • 1.3.3 Cordex CXRF-HP 48-1.2kW center mounting 2RU shelf for systems up to 4800W (Figure 3)
• 2 Features
  • 2.1 Rectifier modules
    • 2.1.1 Rectifier Front Panel
    • 2.1.2 LEDs
      • AC /
      • DC /
      • Alarm /
      • LED Activity During “Locate Module” Command from CXC
      • LED Activity During Firmware Upload
    • 2.1.3 Mechanical
    • 2.1.4 True Module Fail Alarm
    • 2.1.5 Heat Dissipation
    • 2.1.6 Over Temperature Protection
    • 2.1.7 Wide AC Range
    • 2.1.8 AC Inrush/Transient Suppression
    • 2.1.9 Soft Start
    • 2.1.10 Start Delay
    • 2.1.11 Current Limit/Short Circuit Protection
    • 2.1.12 Power Limiting
    • 2.1.13 High Voltage Shutdown (HVSD)
    • 2.1.14 Battery Eliminator Operation
    • 2.1.15 AC Input
  • 2.2 Distribution Module
  • 2.3 Controller module
    • 2.3.1 Controller front panel
    • 2.3.2 LCD screen
    • 2.3.3 LEDs
      • Alarm Conditions
      • Progress and Status Indication
    • 2.3.4 Reset
    • 2.3.5 Modem Port
    • 2.3.6 Ethernet Port
    • 2.3.7 Analog Input Channels
      • Voltage Inputs
      • Current Inputs
      • Temperature Inputs
    • 2.3.8 Digital Input Channels
    • 2.3.9 Alarm and Control Output Relays
    • 2.3.10 Network Connection and Remote Communications
    • 2.3.11 CXCM1 Connections
• 3 Inspection
  • 3.1 Packing Materials
    • 3.1.1 Returns for Service
  • 3.2 Check for Damage
• 4 Installation
  • 4.1 Safety Precautions
  • 4.2 Shelf Preparation/Mounting
  • 4.3 Module Insertion/Removal
• 5 Wiring and Connections
  • 5.1 Safety Precautions
  • 5.2 Tools Required
  • 5.3 AC Feeder Protection/Sizing
  • 5.4 AC Input
  • 5.5 Calculating Output Wire Size Requirements
  • 5.6 DC Output to Loads
  • 5.7 DC Output to Batteries
    • 5.7.1 Chassis and Site Ground Connections
    • 5.7.2 Battery Connections
    • 5.7.3 Breaker Ground Connections
    • 5.7.4 Breaker Hot Connections
      • GMT Fuse Distribution
  • 5.8 CAN Out Port
  • 5.9 Network Connection and Remote Communications via CXCM1
    • 5.9.1 Modem Port
    • 5.9.2 Ethernet Port for Network Connection (Standard Network Cable)
    • 5.9.3 Ethernet Port for Local Connection (Crossover Cable)
  • 5.10 Signal Wiring Connections
    • 5.10.1 Analog Inputs for CXCM1
      • Voltage
      • Current
      • Temperature Sensor
    • 5.10.2 Digital Inputs for CXCM1
      • Connection Method
      • Programming the Digital Input
    • 5.10.3 Alarm (Relay) Outputs
    • 5.10.4 LVD Control (Load Disconnect or Battery Disconnect) Option
      • LVD Inhibit
    • 5.10.5 LVD Control Alternative
• 6 Operation
  • 6.1 Main Rectifier States
    • 6.1.1 Off
    • 6.1.2 Start Delay
    • 6.1.3 Soft Start
    • 6.1.4 Normal Operation
    • 6.1.5 Turning Off
  • 6.2 Main Rectifier Modes
    • 6.2.1 Output Voltage Modes
    • 6.2.2 Output Current/Power Modes
  • 6.3 Can Bus Communications
  • 6.4 Factory Ranges and Defaults
• 7 System Startup
  • 7.1 Check System Connections
  • 7.2 Verify AC and Power the Shelf
  • 7.3 Check Battery Polarity and Connect
    • 7.3.1 CXCM1 Alarm Configuration for Nominal 120Vac Operation
  • 7.4 CXC Reset
    • 7.4.1 Soft Reset
    • 7.4.2 IP Address Reset
    • 7.4.3 Hard Reset
• 8 Maintenance
  • 8.1 Fan Replacement
• 9 Warranty and Service Information
  • 9.1 Technical Support
  • 9.2 Warranty
  • 9.3 Battery Warranty
  • 9.4 Return of Material
  • 9.5 Service Centers
• 10 Acronyms and Definitions
• Word Bookmarks
  • OLE_LINK6
  • OLE_LINK5
  • OLE_LINK9
• specifications.pdf
  • 010619b1b__specs_RoHS
    • Power Module Output
    • Power Module Input
    • Environmental
    • Miscellaneous
    • Referenced Standards
  • 018598b1b__specs_RoHS
    • Basic Unit, CXCM1
    • Environmental
    • Hardware Specifications, CXCM1
    • Recommended Signal Wire Sizes (as per UL/CSA)
  • 030834b1a__specs_RoHS
    • Basic Unit, Shelf
    • Mechanical
    • Connections
    • Safety
  • 030835b1a__specs_RoHS
    • Basic Unit, Shelf
    • Mechanical
    • Connections
    • Safety
  • 030845b1a__specs_RoHS
    • Basic Unit, Shelf
    • Mechanical
    • Connections
    • Safety
  • 030851b1b__specs
    • Basic Unit, Shelf
    • Mechanical
    • Connections
    • Safety
• 030834J0_FC_Jun07.pdf
  • Save These Instructions
  • 1 Introduction
    • 1.1 Scope of the Manual
    • 1.2 Product Overview
    • 1.3 Part Numbers and List Options
      • 1.3.1 Cordex CXRF-HP 48-1.2 kW 1RU 19" shelf system, up to 3600W output power, CXCM1 Controller and GMT fuse distribution (Figure 1)
      • 1.3.2 Cordex CXRF-HP 48-1.2 kW 1RU 19" shelf system, up to (a) 4800W output power and (b) 6000W output power (Figure 2)
      • 1.3.3 Cordex CXRF-HP 48-1.2kW center mounting 2RU shelf for systems up to 4800W (Figure 3)
  • 2 Features
    • 2.1 Rectifier modules
      • 2.1.1 Rectifier Front Panel
      • 2.1.2 LEDs
        • AC /
        • DC /
        • Alarm /
        • LED Activity During “Locate Module” Command from CXC
        • LED Activity During Firmware Upload
      • 2.1.3 Mechanical
      • 2.1.4 True Module Fail Alarm
      • 2.1.5 Heat Dissipation
      • 2.1.6 Over Temperature Protection
      • 2.1.7 Wide AC Range
      • 2.1.8 AC Inrush/Transient Suppression
      • 2.1.9 Soft Start
      • 2.1.10 Start Delay
      • 2.1.11 Current Limit/Short Circuit Protection
      • 2.1.12 Power Limiting
      • 2.1.13 High Voltage Shutdown (HVSD)
      • 2.1.14 Battery Eliminator Operation
    • 2.2 Distribution Module
      • 030-834-20 (Cordex CXRF-HP 48-1.2kW center mounting 2RU shelf for systems up to 4800W)
      • 030-851-20 (Cordex CXRF-HP 48-1.2kW, 19" 1RU shelf, 3 modules, w/ GMT fuses up to 3600W)
    • 2.3 Controller module
      • 2.3.1 Controller front panel
      • 2.3.2 LCD screen
      • 2.3.3 LEDs
        • Alarm Conditions
        • Progress and Status Indication
      • 2.3.4 Reset
      • 2.3.5 Modem Port
      • 2.3.6 Ethernet Port
      • 2.3.7 Analog Input Channels
        • Voltage Inputs
        • Current Inputs
        • Temperature Inputs
      • 2.3.8 Digital Input Channels
      • 2.3.9 Alarm and Control Output Relays
      • 2.3.10 Network Connection and Remote Communications
      • 2.3.11 CXCM1 Connections
  • 3 Inspection
    • 3.1 Packing Materials
      • 3.1.1 Returns for Service
    • 3.2 Check for Damage
  • 4 Installation
    • 4.1 Safety Precautions
    • 4.2 Shelf Preparation/Mounting
    • 4.3 Module Insertion/Removal
  • 5 Wiring and Connections
    • 5.1 Safety Precautions
    • 5.2 Tools Required
    • 5.3 AC Feeder Protection/Sizing
    • 5.4 AC Input
    • 5.5 Calculating Output Wire Size Requirements
    • 5.6 DC Output for Model 030-851-20 (maximum 3600kW)
      • 5.6.1 Chassis and Site Ground Connections
      • 5.6.2 DC Output to Loads
        • DC Output to Battteries
    • 5.7 DC Output for Model 030-834-20 (maximum 4800kw)
      • 5.7.1 Chassis and Site Ground Connections
      • 5.7.2 Battery Connections
      • 5.7.3 Breaker Ground Connections
      • 5.7.4 Breaker Hot Connections
        • GMT Fuse Distribution
    • 5.8 DC Output for Model 030-835-20/ 030-845-20 (bulk distribution)
    • 5.9 CAN Ports
    • 5.10 Network Connection and Remote Communications via CXCM1
      • 5.10.1 Modem Port
      • 5.10.2 Ethernet Port for Network Connection (Standard Network Cable)
      • 5.10.3 Ethernet Port for Local Connection (Crossover Cable)
    • 5.11 Signal Wiring Connections
      • 5.11.1 Analog Inputs for CXCM1
        • Voltage
        • Current
        • Temperature Sensor
      • 5.11.2 Digital Inputs for CXCM1
        • Connection Method
        • Programming the Digital Input
      • 5.11.3 Alarm (Relay) Outputs
      • 5.11.4 LVD Control (Load Disconnect or Battery Disconnect) Option
        • LVD Inhibit
      • 5.11.5 LVD Control Alternative
  • 6 Operation
    • 6.1 Main Rectifier States
      • 6.1.1 Off
      • 6.1.2 Start Delay
      • 6.1.3 Soft Start
      • 6.1.4 Normal Operation
      • 6.1.5 Turning Off
    • 6.2 Main Rectifier Modes
      • 6.2.1 Output Voltage Modes
      • 6.2.2 Output Current/Power Modes
    • 6.3 Can Bus Communications
    • 6.4 Factory Ranges and Defaults
  • 7 System Startup
    • 7.1 Check System Connections
    • 7.2 Verify AC and Power the Shelf
    • 7.3 Check Battery Polarity and Connect
      • 7.3.1 CXCM1 Alarm Configuration for Nominal 120Vac Operation
    • 7.4 CXC Reset
      • 7.4.1 Soft Reset
      • 7.4.2 IP Address Reset
      • 7.4.3 Hard Reset
  • 8 Maintenance
    • 8.1 Fan Replacement
  • 9 Warranty and Service Information
    • 9.1 Technical Support
    • 9.2 Warranty
    • 9.3 Battery Warranty
    • 9.4 Return of Material
    • 9.5 Service Centers
  • 10 Acronyms and Definitions
  • Word Bookmarks
    • OLE_LINK6
    • OLE_LINK2
    • OLE_LINK1
    • OLE_LINK5
    • OLE_LINK9