GE Industrial Solutions Spectra II Series Plug-in and Feeder Busway with BlueCoat Epoxy Insulation System User Manual
Page 12

Spectra and Spectra II Series™ Plug-In and Feeder Busway 
Installing and Removing Spectra Busway Plugs 
 
10
torque-indicating bolt is used, tighten using a 
3/4‖ or 19-mm socket torque wrench set at 
50ft-lb (68N-m). The color indicator should turn 
fully black and can be viewed periodically to 
insure proper torque. 
NOTE: The bolt head may be relocated to the 
opposite side of the busway to improve 
accessibility. 
NOTE: La tête du boulon peut être repositionnée 
sur le côté opposé de la canalisation pour barres 
omnibus pour la rendre plus accessible. 
13. Tighten all 3/8" joint cap screws to 25 lb-ft (34
N-m) with a 9/16" or 14-mm socket wrench 
and all 5/16" joint cap screws to 10 lb-ft (14 N-
m) with a 1/2" or 12-mm socket wrench. 
14. During installation, occasionally megohm test
the assembly to check for any improperly 
made joints. Resistance should not drop below 
1 megohm per 100 feet of busway. 
15. Megohm test the complete run before
energizing.
 
Expansion Lengths 
Expansion lengths compensate for thermal 
expansion of a long busway run or for differential 
expansion between two buildings spanned by a 
busway run. One end wall of the expansion box is 
free to move, but only after the eight 1/4-20 
shipping screws are removed. 
 
Install the expansion length and the remaining 
busway run, as shown in Figure 14. All but the 
farthest busway supports beyond the box’s free 
end must be nonrigid, such as spring hangers for 
riser (vertical) busway or drop rod assemblies on a 
horizontal run. Before energizing the run, remove 
the eight 1/4-20 shipping screws, four on each 
side of the box, as identified by two labels. 
 
Tips for installing expansion lengths 
The label and shipping screws are near the 
box’s free end. 
Use a 3/8" (6- or 12-point) or 10-mm (6-point) 
socket wrench to remove the 1/4-20 shipping 
screws. 
An elbow below a riser that is supported by a 
drop rod less than 8 feet from the elbow 
should be considered rigidly mounted. 
Figure 14. Installing an expansion length.
 
Busway Field Check Pieces and Replacement 
Pieces 
A field check piece is a length of busway inserted 
into a run after the major portion of that run has 
been installed. To determine the length of the 
piece to be inserted, measure the opening length 
L between the ends of the bars and the center of 
the joint of the adjacent piece and subtract .875 
inches, as shown in Figure 15. This is equal to the 
busway length X measured from the center lines 
of joint to joint and is the way to measure all 
Spectra Series busway pieces. 
