Installation instructions (continued) – S&B Filters Cold Air Intake Kit - Cotton Filter 75-5040 User Manual
Page 2
15461 Slover Ave., Fontana, CA 92337 - Phone: (909) 947-0015 - Fax: (909) 947-0603 -
Installation Instructions (continued)
15.
Insert the Air Inlet tube
(S)
onto the Air
Box
(M)
and secure using the supplied
1/4”-20x3/4” screws
(V)
, 1/4” Lock washers
(U)
and 1/4” Flat washers
(W)
.
13.
Using the OE bolt, secure the Air box
(M)
to the frame. Leave loose for now.
20.
Install the Clear Lid
(N)
using the supplied
5/16” S.S. Screws
(Q)
and Rubber Washers
(R)
along with the 10-24 Screws
(P)
and SS Sealing
Washers
(O)
. This will secure the Filter Adapter
to the Air Box as well.
(Do not over tighten!)
12.
Carefully place the Air box
(M)
and the
Air Inlet tube
(S)
in the general location. You
may have gently push some hoses aside to
drop both parts in at the same time.
14.
From inside the wheel well, attach the
air box to frame using the supplied M8 x
40mm Hex bolt
(K)
and Fender Washer
(L)
.
Then secure both bolts mounting the air box
to the frame.
16.
Reinstall the wheel liner using 6 of the
OE screws. Reinstall wiring harness
connector into wheel liner that was removed
in Step #8.
17.
Secure the wheel liner to the air box
using two supplied 1/4”-20x3/4” screws
(V)
and Flat washers
(W)
inside the air box. Use
the 1/4” Nylock nuts
(X)
and 1/4” Flat washers
(W)
under the wheel liner.
2
18.
Insert the S&B Filter
(J)
onto the Adapter
Tube
(H)
and secure the #104 Hose Clamp
(I)
. Install the assembly into the Air box.
2004-08 Models: Push the OE breather hose
onto the stem of the Adapter tube
(H)
.
11.
For those concerned about minimal engine heat; insert the Air Inlet Plug
(T)
into the end of the
Air Inlet tube
(S)
. Attach using the supplied 1/4”-20x3/4” screws
(V)
, 1/4” Lock washers
(U)
and 1/4”
Flat washers
(W)
. For those seeking additional air flow, set the Air Inlet Plug aside and save all the
supplied hardware.
(See page 3 for more info and test results)
10.
Insert the supplied Grommet
(D)
into
the Air Box
(M)
.
19.
2003 Models Only: Install the S&B
Breather Hose
(Z)
onto the oil fill reservoir
using the #8 Hose clamp
(Y)
and push the
other end onto the stem of the Adapter tube
(H)
. Secure using the supplied Cable ties
(Z)
.
SEE EXPLODED VIEW ON PAGE 4
P/N: 75-5040 / 75-5040D