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Max8775 – Rainbow Electronics MAX8775 User Manual

Page 26

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MAX8775

where I

IN

is the average input current:

In combined mode (REFIN2 = V

CC

) with both phases

active, the input RMS current simplifies to:

For most applications, nontantalum chemistries (ceram-
ic, aluminum, or OS-CON) are preferred due to their
resistance to power-up surge currents typical of sys-
tems with a mechanical switch or connector in series
with the input. Choose a capacitor that has less than
10°C temperature rise at the RMS input current for opti-
mal reliability and lifetime.

Power-MOSFET Selection

Most of the following MOSFET guidelines focus on the
challenge of obtaining high load-current capability
when using high-voltage (> 20V) AC adapters. Low-
current applications usually require less attention.

The high-side MOSFET (N

H

) must be able to dissipate

the resistive losses plus the switching losses at both
V

IN(MIN)

and V

IN(MAX)

. Ideally, the losses at V

IN(MIN)

should be roughly equal to the losses at V

IN(MAX)

, with

lower losses in between. If the losses at V

IN(MIN)

are

significantly higher, consider increasing the size of N

H

.

Conversely, if the losses at V

IN(MAX)

are significantly

higher, consider reducing the size of N

H

. If V

IN

does

not vary over a wide range, optimum efficiency is
achieved by selecting a high-side MOSFET (N

H

) that

has conduction losses equal to the switching losses.

Choose a low-side MOSFET (N

L

) that has the lowest

possible on-resistance (R

DS(ON)

), comes in a moderate-

sized package (i.e., 8-pin SO, DPAK, or D

2

PAK), and is

reasonably priced. Ensure that the MAX8775 DL_ gate
driver can supply sufficient current to support the gate
charge and the current injected into the parasitic drain-
to-gate capacitor caused by the high-side MOSFET
turning on; otherwise, cross-conduction problems can
occur. Switching losses are not an issue for the low-side
MOSFET since it is a zero-voltage switched device
when used in the step-down topology.

Power-MOSFET Dissipation

Worst-case conduction losses occur at the duty factor
extremes. For the high-side MOSFET (N

H

), the worst-

case power dissipation due to resistance occurs at
minimum input voltage:

PD (N

H

Resistive) =

Generally, use a small high-side MOSFET to reduce
switching losses at high input voltages. However, the
R

DS(ON)

required to stay within package power-dissi-

pation limits often limits how small the MOSFET can be.
The optimum occurs when the switching losses equal
the conduction (R

DS(ON)

) losses. High-side switching

losses do not become an issue until the input is greater
than approximately 15V.

Calculating the power dissipation in high-side MOSFETs
(N

H

) due to switching losses is difficult, since it must

allow for difficult-to-quantify factors that influence the
turn-on and turn-off times. These factors include the
internal gate resistance, gate charge, threshold voltage,
source inductance, and PCB layout characteristics. The
following switching loss calculation provides only a very
rough estimate and is no substitute for breadboard
evaluation, preferably including verification using a ther-
mocouple mounted on N

H

:

PD (N

H

Switching) =

where C

RSS

is the reverse transfer capacitance of N

H

,

and I

GATE

is the peak gate-drive source/sink current

(1A typ).

Switching losses in the high-side MOSFET can become
a heat problem when maximum AC adapter voltages
are applied, due to the squared term in the switching-
loss equation (C x V

IN

2

x f

SW

). If the high-side MOSFET

chosen for adequate R

DS(ON)

at low battery voltages

becomes extraordinarily hot when subjected to
V

IN(MAX)

, consider choosing another MOSFET with

lower parasitic capacitance.

For the low-side MOSFET (N

L

), the worst-case power

dissipation always occurs at maximum battery voltage:

PD (N

L

Resistive) =

The absolute worst case for MOSFET power dissipation
occurs under heavy overload conditions that are
greater than I

LOAD(MAX)

, but are not high enough to

exceed the current limit and cause the fault latch to trip.
To protect against this possibility, “overdesign” the cir-
cuit to tolerate:

1

2


⎝⎜


⎠⎟

(

)

V

V

I

R

OUT

IN MAX

LOAD

DS ON

(

)

(

)

(

)

(

)

(

)

V

I

f

I

Q

I

C

V

f

IN MAX LOAD SW

GATE

G SW

GATE

OSS IN MAX

SW


⎝⎜


⎠⎟


⎝⎜


⎠⎟

+

2

2

V

V

I

R

OUT

IN

LOAD

DS ON


⎝⎜


⎠⎟

(

)

2

(

)

I

I

V

V

V

V

RMS

OUT

OUT

IN

OUT

IN

=


⎝⎜


⎠⎟


⎝⎜


⎠⎟

1

2

I

V

V

I

V

V

I

IN

OUT

IN

OUT

OUT

IN

OUT

= ⎛

⎝⎜


⎠⎟

+ ⎛

⎝⎜


⎠⎟

1

1

2

2

Dual and Combinable Graphics Core
Controller for Notebook Computers

26

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