Rough Country PERF905 - Manual (Page 8)

32 Install sway bar link into upper sway bar mounting bracket as shown. Tighten with a 18mm and 5/8 wrench. See
PHOTO 25.
33 Mount supplied disconnect pin to the axle bracket with 1/2” nylock and washer. Use a screwdriver through the hole
of the disconnect pin and a 19mm socket to tighten.
34 Next rotate the sway bar link up to hold the sway bar, mark and drill holes for the sway bar link mounting bracket
using a 1/4” drill bit. Install the 2 supplied 5/16” x 1 self tapping bolts. Tighten with a 1/2” socket, do not over tighten.
See PHOTO 26.
35 Drill a 11/32 hole in the center of the axle bumpstop pad.
36 Install the new coil springs with new 3” tall bump stop extention inside, using the supplied 3/8” x 3.5 self tapping
bolt. Tighten with a 9/16 wrench. Using a 13mm wrench install the driver and passenger side coil retainer. See
PHOTO 27.
37 Assemble the track bar with the bushing and sleeves in one end and the heims and jam nut on the other. Adjust the
bar length to 31 7/8” , then tighten jam nut with a 1 1/8” wrench. Using the 7/16” x 2 3/4 bolt, washer, and top-lock
attach the track bar bushing end to the frame bracket. Tighten with a 5/8 and 11/16 wrench. See PHOTO 28.
38 Assemble misalignment spacer into heims joint and bolt into the axle bracket using a 7/16” x 2 3/4 bolt, washer, and
nut. Tighten with a 5/8 and 11/16 wrench. See PHOTO 29. It may be necessary to lower vehicle to the ground to
align the bolt hole.
39 Assemble front shocks and install as shown with a 13mm wrench for the bottom and a 14mm wrench for the top
mount. See PHOTO 30.
40 Install the tires/wheels, using a 13/16” socket. Lower the vehicle to the ground.
PHOTO 26
PHOTO 28
PHOTO 29 PHOTO 30
PHOTO 25
PHOTO 27