Differential assembly, Differential assembl – Spicer Drive Axles Service Manual Wheel Reduction Drive Axles (EA-50) User Manual
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3.
3.
3.
3.
3. Apply a small amount of gear lubricant to all mating
surfaces. This will aid in assembly by keeping parts
together and providing initial lubrication.
4.
4.
4.
4.
4. Place thrust washer and side gear in differential case
flange half.
5.
5.
5.
5.
5. Assemble pinion mates and thrust washers onto
differential cross shaft. Place assembly into flange
half differential case.
6.
6.
6.
6.
6. Place remaining side gear and thrust washer in
position on differential pinion mates.
7
7
7
7
7..... Assemble case halves, making sure match marks are
lined up.
8.
8.
8.
8.
8. If reinstalling used bolts, clean threads and apply
Loctite #277. Install differential case bolts and
torque evenly to 160-180 Lb-Ft (217- 244 N-m).
DIFFERENTIAL ASSEMBL
DIFFERENTIAL ASSEMBL
DIFFERENTIAL ASSEMBL
DIFFERENTIAL ASSEMBL
DIFFERENTIAL ASSEMBLY
Y
Y
Y
Y
Thrust Washer
Differential Side Gear
Differential Bearing Cone
Differential Bearing
Adjusting Ring
Differential Case Half
Differential Pinion Mate
Ring Gear
Differential Case Flange Half
Thrust Washer
Differential Bearing Cup
Differential Bearing Cone
Differential Case Bolt
(160 - 180 Lb-Ft)
(217 - 244 N-m)
Differential Cross Shaft
Differential Bearing Cup
Differential Bearing
Adjusting Ring
Corr
Corr
Corr
Corr
Correct riv
ect riv
ect riv
ect riv
ect rivet head shape
et head shape
et head shape
et head shape
et head shape
when pr
when pr
when pr
when pr
when properly compr
operly compr
operly compr
operly compr
operly compreeeeessed
ssed
ssed
ssed
ssed
Ring Gear Rivet (45-50 tons)
(41-45 metric tonnes)
Differ
Differ
Differ
Differ
Differential Assembly Complet
ential Assembly Complet
ential Assembly Complet
ential Assembly Complet
ential Assembly Completeeeee
NO
NO
NO
NO
NOTE: Ring gear bolt kit
TE: Ring gear bolt kit
TE: Ring gear bolt kit
TE: Ring gear bolt kit
TE: Ring gear bolt kits ar
s ar
s ar
s ar
s are a
e a
e a
e a
e avvvvvailable a
ailable a
ailable a
ailable a
ailable as a r
s a r
s a r
s a r
s a replace-
eplace-
eplace-
eplace-
eplace-
ment for ring gear riv
ment for ring gear riv
ment for ring gear riv
ment for ring gear riv
ment for ring gear riveeeeettttts, see par
s, see par
s, see par
s, see par
s, see parttttts list man
s list man
s list man
s list man
s list manual for par
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ual for par
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nnumber informa
umber informa
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umber information.
tion.
tion.
tion.
tion.
1.
1.
1.
1.
1. If ring gear was removed from the differential case,
reinstall it at this time. Bolt ring gear to differential
case in three places, 120° apart, before compressing
rivet; this will eliminate ring gear runout. Use a
hydraulic or mechanical press and riveting fixture.
Pressure requirement per rivet is 45-50 U.S. tons or
(41-45 metric tonnes).
2.
2.
2.
2.
2. Press bearing cones onto differential case halves.
Place bearing cups on cones during remainder of
assembly to prevent damage of bearings.