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Pitco Frialator Gas Fryers SG Serie User Manual

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Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers 
 
 

 
L22‐345 R1 

Table of Contents 

Theory of Operation .................................................................................................... 6

Fryer Components Operation .............................................................................................................. 7

Heating System ................................................................................................................................... 7
Safety System...................................................................................................................................... 8
Filter System ....................................................................................................................................... 8
Optional Basket Lift ............................................................................................................................ 8
Controller Operational Modes ............................................................................................................ 9
Serial Numbers .................................................................................................................................. 10

24V Model ................................................................................................................. 11

Accessing Fryer for Servicing ............................................................................................................ 12
Cleaning the Gas Valve Vent Tube ................................................................................................... 13
Checking the Burner Manifold Gas Pressure .................................................................................. 14

Taking a Supply Gas Pressure Reading ............................................................................................ 14
Removing Solid State Thermostat (If Necessary) ............................................................................ 16
Taking a Manifold Gas Pressure Reading ........................................................................................ 17
Adjusting Manifold Gas Pressure ..................................................................................................... 18
Adjusting Pilot Pressure .................................................................................................................... 18
Calibrating Solid State Thermostat ................................................................................................... 19

Replacing the Controllers and Wiring Harness ............................................................................... 20

Removing the Controller Front Panel Bezel ..................................................................................... 20
Removing the Solid State Wiring Harness ....................................................................................... 21

Replacing the Relay Board and Paper .............................................................................................. 23
Replacing the Ignition Module .......................................................................................................... 24
Replacing the Spinal Tap ................................................................................................................... 25
Replacing an Igniter/Pilot Assembly ................................................................................................. 28
Replacing the Self-Cleaning Burner Solenoid .................................................................................. 30
Replacing the Gas Valve ..................................................................................................................... 31
Replacing the Transformer Box ........................................................................................................ 33
Replacing the DVI Switch .................................................................................................................. 35
Replacing the Burner Assembly ........................................................................................................ 36

Replacing the Burner(s) .................................................................................................................... 36
Replacing the Burner Assembly ....................................................................................................... 38

Replacing the Frypot .......................................................................................................................... 40
Replacing the Basket Lift Components ............................................................................................. 44

Removing the Basket Lift Cover ...................................................................................................... 44
Replacing the Transformer ............................................................................................................... 44
Replacing the Basket Lift Driver Board ........................................................................................... 45
Adjusting the Magnetic Sensor ......................................................................................................... 46
Replacing the Basket Lift Actuator ................................................................................................... 46

Gas Conversion ................................................................................................................................... 49

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