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Measuring accuracy – HEIDENHAIN Length Gauges User Manual

Page 12

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Measuring accuracy

The accuracy of linear measurement is

mainly determined by

• the quality of the graduation,

• the quality of the scanning process,

• the quality of the signal processing

electronics,

• the eccentricity of the graduation to the

bearing,

• the error from the scale guideway

relative to the scanning unit, and

• the orthogonality of the length gauge to

the bearing surface.

These factors of influence are comprised

of encoder-specific error and application-

dependent issues. All individual factors of

influence must be considered in order to

assess the attainable overall accuracy.

Position error a over the measuring length ML

Position er

ror

Position error within
one signal period

Position

Position error u within one signal period

Signal period

360 °elec.

Signal lev

el

Position er

ror

Error specific to the measuring
device

The error that is specific to the measuring

device is shown in the Specifications as

the system accuracy.

The extreme values of the total error F

with reference to their mean value lie over

the entire measuring length within the

system accuracy ± a. They are measured

during the final inspection and documented

in the calibration chart.

The system accuracy includes

• the homogeneity and period definition of

the graduation,

• the alignment of the graduation,

• the error of the bearing, and

• the position error within one signal

period.

Position error within one signal period
Position errors within one signal period

already become apparent in very small

motions and in repeated measurements.

They are therefore considered separately.

The position error within one signal period

± u results from the quality of the scanning

and—for encoders with integrated pulse-

shaping or counter electronics—the quality

of the signal-processing electronics.

For encoders with sinusoidal output

signals, however, the errors of the signal

processing electronics are determined by

the subsequent electronics.

The following individual factors influence

the result:

• The size of the signal period

• The homogeneity and period definition

of the graduation

• The quality of scanning filter structures

• The characteristics of the sensors

• The stability and dynamics of further

processing of the analog signals

These deviations are to be considered

when specifying position error within one

signal period.

Position error within one signal period ± u

is specified in percent of the signal period.

For length gauges, the value is typically

better than ± 1% of the signal period. You

will find the specified values in the

Specifications.

Short-range accuracy
The short-range accuracy describes an

error that occurs within a distance of

± 100 µm from a measuring point. It

includes electronic and mechanical

influences of the gauge on the result of

measurement. The values for short-range

accuracy typically lie below the specified

values.