beautypg.com

Airaid 200-289 User Manual

Installation instructions

background image

Installation Instructions

For Part Numbers:

200-289

720-472 Airaid Oiled Media Filter

201-289

721-472 SynthaMax Dry Media Filter - Red

202-289

722-472 SynthaMax Dry Media Filter - Black

203-289

723-472 SynthaMax Dry Media Filter - Blue

2006 GMC Sierra 2500HD/3500HD
2007 GMC Sierra Classic 2500HD/3500HD
6.6L V8 Duramax Diesel LLY & LBZ

Component Identification

1.

Airaid Premium Filter

1

2.

Airaid Intake Tube

1

3.

Cool Air Box

1

4.

Urethane Hump Hose

1

5.

Weather Strip 25”

1

6.

¼ - 20 x 1/2” Button Head Bolt

4

7.

¼” Flat Washer

7

8.

8-32 x 3/8” Button Head Screw

2

9.

M6 x 1 x 25mm Hex Bolt

3

10.

#72 Hose Clamp

2

1. Disconnect the negative battery cables.
A.) Using a #20 Tor x bit, r emove the two scr ews
and the Mass Air Flow sensor from the factory intake
tube.
B.) Loosen the hose clamp at the r ubber coupler .
C.) Remove the factor y filter minder and gr ommet
and save them for reinstallation in step # 7.

2. Rock the air filter housing back and forth while
lifting up, and remove the factory intake assembly
from the vehicle. There are only grommets holding it
in place.

3. Using a 10mm socket, remove 5 bolts, and then
remove the factory air filter mounting plate.

4. Install the Airaid Cool Air Box (CAB) (#3) into the
vehicle as shown, replacing the factory air filter. In-
stall three M6-1 x 25mm bolts (#9), and three flat
washers (# 7) thru the bottom of the CAB and into the
factory captured nuts. Leave the bolts loose for now.

5. Install two #72 hose clamps (#10) onto the urethane
hump hose (#4), and then slip the hump hose onto the
end of the factory turbo intake tube as shown. Leave
the clamps loose for now.

6. Slide the Airaid Intake Tube (#2) into the CAB
first, and then into the hump hose. If needed, the fac-
tory turbo intake tube can be adjusted for proper
alignment.
Next install four 1/4” button head bolts
(#6), and four flat washers (#7) thru the CAB to se-
cure the Airaid Intake Tube. Now tighten the three
bolts at the bottom of the CAB and the two hose
clamps on the hump hose.

A.

B.

C.

1/4” Button
Head Bolts
& Washers

Full color instructions can be viewed on our web site at Airaid.com. Use the Product Search function to find your part number, and click View Details.

This manual is related to the following products: